Installation
SLIDING ROOF: SLIDING ROOF HOUSING (for Glass Roof): INSTALLATION
1. TEMPORARILY TIGHTEN SLIDING ROOF HOUSING PANEL
(a) Temporarily install the sliding roof housing panel with the 20 nuts.
NOTICE:
* When installing the panel to the vehicle, first install the panel center front and center rear alignment bolts to the vehicle front and rear alignment bolt installation points, as shown in the illustration.
* Align the end of weatherstrip with the vehicle body and position the weatherstrip so that its front edge comes to the location.
* When installing the panel, be careful not to damage the vehicle.
* Perform this step with 2 or more technicians.
(b) Check that the alignment bolts are firmly installed.
NOTICE:
When the bolts are not firmly installed, water leaks and malfunctions will occur.
2. ADJUST SLIDING ROOF HOUSING PANEL
(a) The sliding roof glass does not have adjusting screws. Instead, change the position of the No. 3 sliding roof glass sub-assembly so that the measurements are within the standard values shown in the illustration.
Standard:
HINT
"+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.
(b) After adjusting the No. 3 sliding roof glass sub-assembly, fully tighten the 20 nuts to install the sliding roof housing panel.
Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)
3. INSTALL SLIDING ROOF HOUSING ASSEMBLY
(a) Install the sliding roof housing assembly with the 16 nuts.
Nut [A] - Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)
Nut [B] - Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
(b) Using a T25 "TORX" socket wrench, install the 4 screws.
Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)
4. INSTALL REAR SLIDING ROOF HOUSING MOUNTING BRACKET LH
(a) Install the rear sliding roof housing mounting bracket LH with the 2 bolts and 2 nuts.
Bolt - Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
Nut - Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)
(b) Engage the clamp.
5. INSTALL REAR SLIDING ROOF HOUSING MOUNTING BRACKET RH
HINT
Use the same procedure for the RH side and LH side.
6. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET LH
(a) Install the center sliding roof housing mounting bracket LH with the 3 bolts and 3 nuts.
Bolt - Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
Nut - Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)
7. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET RH
HINT
Use the same procedure for the RH side and LH side.
8. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET LH
(a) Install the front sliding roof housing mounting bracket LH with the 2 bolts and 2 nuts.
Bolt - Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
Nut - Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)
9. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET RH
HINT
Use the same procedure for the RH side and LH side.
10. ADJUST FULLY CLOSED POSITION
(a) Using a screwdriver, slide the sliding roof drive cable to align the matchmarks.
HINT
Tape the screwdriver tip before use.
11. INSTALL SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY
(a) Install the sliding roof drive gear sub-assembly and room light bracket with the 2 bolts and nut.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
12. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH Installation
13. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH
HINT
Use the same procedure for the RH side and LH side.
14. INSTALL ROOF HEADLINING ASSEMBLY Installation
15. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation
16. INSTALL INTERIOR ILLUMINATION LIGHT ASSEMBLY Installation
17. INSTALL SPOT LIGHT ASSEMBLY LH Installation
18. INSTALL SPOT LIGHT ASSEMBLY RH Installation
19. INSTALL VISOR HOLDER Installation
20. INSTALL VISOR ASSEMBLY LH Installation
21. INSTALL VISOR ASSEMBLY RH Installation
22. INSTALL VISOR BRACKET COVER Installation
23. INSTALL ROOF CONSOLE BOX ASSEMBLY Installation
24. INSTALL RAIN SENSOR COVER Installation
25. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER Installation
26. INSTALL FLOOR CARPET BRACKET LH
27. INSTALL FLOOR CARPET BRACKET RH
28. INSTALL SHIFT LEVER ASSEMBLY Installation
29. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY Installation
30. INSTALL NO. 2 CONSOLE BOX DUCT Installation
31. INSTALL NO. 3 CONSOLE BOX DUCT Installation
32. INSTALL REAR CONSOLE BOX ASSEMBLY Installation
33. INSTALL CONSOLE REAR END PANEL SUB-ASSEMBLY Installation
34. INSTALL CONSOLE BOX CARPET Installation
35. INSTALL CONSOLE BOX POCKET Installation
36. INSTALL HEATER SEAT SWITCH CONSOLE BASE (w/o Seat Heater System) Installation
37. INSTALL HEATER SEAT SWITCH CONSOLE BASE (w/ Seat Heater System) Installation
38. INSTALL UPPER CONSOLE PANEL ASSEMBLY WITH FRONT ASH RECEPTACLE Installation
39. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY Installation
40. INSTALL INSTRUMENT PANEL FINISH PANEL END LH Installation
41. INSTALL INSTRUMENT PANEL FINISH PANEL END RH Installation
42. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH Installation
43. INSTALL REAR SEAT SIDE AIRBAG ASSEMBLY LH Installation
44. INSTALL UPPER CENTER PILLAR GARNISH LH Installation
45. INSTALL LOWER CENTER PILLAR GARNISH LH Installation
46. INSTALL REAR DOOR SCUFF PLATE LH Installation
47. INSTALL FRONT PILLAR GARNISH LH Installation
48. INSTALL SIDE INSTRUMENT PANEL LH Installation
49. INSTALL FRONT DOOR OPENING TRIM COVER LH Installation
50. INSTALL FRONT DOOR SCUFF PLATE LH Installation
51. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH Installation
52. INSTALL REAR SEAT SIDE AIRBAG ASSEMBLY RH Installation
53. INSTALL UPPER CENTER PILLAR GARNISH RH Installation
54. INSTALL LOWER CENTER PILLAR GARNISH RH Installation
55. INSTALL REAR DOOR SCUFF PLATE RH Installation
56. INSTALL FRONT PILLAR GARNISH RH Installation
57. INSTALL SIDE INSTRUMENT PANEL RH Installation
58. INSTALL FRONT DOOR OPENING TRIM COVER RH Installation
59. INSTALL FRONT DOOR SCUFF PLATE RH Installation
60. INSTALL FRONT SEAT ASSEMBLY LH Installation
61. INSTALL FRONT SEAT REAR OUTER TRACK BRACKET COVER LH Installation
62. INSTALL FRONT SEAT REAR INNER TRACK BRACKET COVER LH Installation
63. INSTALL FRONT SEAT OUTER TRACK BRACKET COVER LH Installation
64. INSTALL FRONT SEAT INNER TRACK BRACKET COVER LH Installation
65. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH Installation
66. INSTALL SEAT BELT ANCHOR COVER CAP LH Installation
67. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Driver Seat)
68. INSTALL FRONT SEAT ASSEMBLY RH Installation
69. INSTALL FRONT SEAT REAR OUTER TRACK BRACKET COVER RH Installation
70. INSTALL FRONT SEAT REAR INNER TRACK BRACKET COVER RH Installation
71. INSTALL FRONT SEAT OUTER TRACK BRACKET COVER RH Installation
72. INSTALL FRONT SEAT INNER TRACK BRACKET COVER RH Installation
73. CONNECT FRONT SEAT OUTER BELT ASSEMBLY RH Installation
74. INSTALL SEAT BELT ANCHOR COVER CAP RH Installation
75. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Front Passenger Seat)
76. INSTALL REAR SEATBACK ASSEMBLY Installation
77. INSTALL REAR CENTER SEAT HEADREST ASSEMBLY
78. INSTALL REAR SEAT HEADREST ASSEMBLY
79. INSTALL REAR SEAT CUSHION ASSEMBLY Installation
80. TEMPORARILY TIGHTEN NO. 2 SLIDING ROOF GLASS SUB-ASSEMBLY
(a) Fully close the No. 2 sliding roof glass sub-assembly.
(b) Using a T25 "TORX" socket wrench, install the 3 screws.
HINT
Use the same procedure for the RH side and LH side.
81. TEMPORARILY TIGHTEN NO. 1 SLIDING ROOF GLASS SUB-ASSEMBLY
(a) Fully open the No. 2 sliding roof glass sub-assembly.
(b) Using a T20 "TORX" socket wrench, install the No. 1 sliding roof glass sub-assembly with the 6 screws.
82. ADJUST SLIDING ROOF GLASS SUB-ASSEMBLY (NO. 1, NO. 2)
(a) Adjust the No. 2 sliding roof glass sub-assembly:
(1) Adjust the position of the No. 2 sliding roof glass sub-assembly so that the measurements are within the standard values shown in the illustration.
Standard:
HINT
"+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.
(2) After adjusting the No. 2 sliding roof glass sub-assembly, using a T25 "TORX" driver, fully tighten the 6 screws to install the No. 2 sliding roof glass sub-assembly.
Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)
(b) Adjust the No. 1 sliding roof glass sub-assembly:
(1) Adjust the position of the No. 1 sliding roof glass sub-assembly so that the measurements are within the standard values shown in the illustration.
Standard:
HINT
"+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.
(2) After adjusting the No. 1 sliding roof glass sub-assembly, using a T20 "TORX" socket wrench, fully tighten the 6 screws to install the No. 1 sliding roof glass sub-assembly.
Torque : 2.0 Nm (20 kgf-cm, 18 in-lbf)
83. INSTALL SLIDING ROOF SIDE GARNISH LH
(a) Temporarily install the sliding roof side garnish LH as shown in the illustration.
(b) Using a T20 "TORX" socket wrench, install the sliding roof side garnish LH with the screw.
Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)
84. INSTALL SLIDING ROOF SIDE GARNISH RH
HINT
Use the same procedure for the RH side and LH side.
85. INSPECT FOR WATER LEAKS
(a) After adjusting the sliding roof glass sub-assembly, inspect for water leaks.
(b) If there are any leaks, readjust the sliding roof glass sub-assembly.
86. PERFORM INITIALIZATION
NOTICE:
Some systems need initialization after reconnecting the cable to the negative battery terminal Repair Instruction - Initialization.
87. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY
Initialization
88. INSPECT SLIDING ROOF SYSTEM
On-Vehicle Inspection
89. INSPECT SHIFT LEVER POSITION Adjustments
90. ADJUST SHIFT LEVER POSITION Adjustments
91. INSPECT FRONT SEAT ASSEMBLY Installation
92. INSPECT SRS WARNING LIGHT
Diagnosis System