Installation
AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION
1. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
(a) Install the conditioner unit assembly to the instrument panel reinforcement assembly with the 2 screws and 3 bolts.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
NOTICE:
Tighten the bolts and screws in the order shown in the illustration to install the air conditioner unit assembly.
(b) Driver seat:
(1) Using a "TORX" socket wrench (T40), install the instrument panel reinforcement assembly with the 3 "TORX" bolts.
Torque : 17 Nm (173 kgf-cm, 13 ft-lbf)
(c) Passenger seat:
(1) Using a 12 mm hexagon wrench, adjust the position of the 2 collars.
Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)
(2) Using a "TORX" socket wrench (T40), install the instrument panel reinforcement assembly with the 2 "TORX" bolts.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
(d) Install the instrument panel reinforcement assembly with the 3 bolts and nut.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf(NUT))
(e) Install the bolt and cap.
(f) Connect the connectors and clamps.
(g) Install the 8 nuts and 7 bolts.
2. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY Installation
3. INSTALL STEERING COLUMN ASSEMBLY Installation
4. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY Installation
5. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY Installation
6. INSTALL REAR NO. 1 AIR DUCT
(a) Engage the 2 claws to install the rear No. 1 air duct.
7. INSTALL REAR NO. 2 AIR DUCT
(a) Engage the 2 claws to install the rear No. 2 air duct.
8. INSTALL NO. 1 CONSOLE BOX DUCT
(a) Install the No. 1 console box duct.
9. INSTALL NO. 3 CONSOLE BOX DUCT
(a) Install the bolt and No. 3 console box duct.
10. INSTALL NO. 2 CONSOLE BOX DUCT
(a) Install the bolt and No. 2 console box duct.
11. INSTALL FLOOR CARPET BRACKET RH
12. INSTALL FLOOR CARPET BRACKET LH
13. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY (w/o DVD Player) Installation
14. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY (w/ DVD Player) Installation
15. INSTALL ROOM TEMPERATURE SENSOR Installation
16. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY Installation
17. INSTALL PUSH START SWITCH Installation
18. INSTALL NO. 1 INSTRUMENT PANEL MOUNTING BRACKET Installation
19. INSTALL FRONT STEREO COMPONENT SPEAKER ASSEMBLY Installation
20. INSTALL NO. 1 SPEAKER HOLE COVER Installation
21. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY Installation
22. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side) Installation
23. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Installation
24. INSTALL FRONT PILLAR GARNISH LH Installation
25. INSTALL NO. 3 INSTRUMENT PANEL REGISTER ASSEMBLY Installation
26. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side) Installation
27. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Installation
28. INSTALL FRONT PILLAR GARNISH RH Installation
29. INSTALL REAR CONSOLE BOX ASSEMBLY Installation
30. INSTALL CONSOLE REAR END PANEL SUB-ASSEMBLY Installation
31. INSTALL CONSOLE BOX CARPET Installation
32. INSTALL CONSOLE BOX POCKET Installation
33. INSTALL HEATER SEAT SWITCH CONSOLE BASE (w/o Seat Heater System) Installation
34. INSTALL HEATER SEAT SWITCH CONSOLE BASE (w/ Seat Heater System) Installation
35. INSTALL INTEGRATION CONTROL PANEL WITH RADIO RECEIVER ASSEMBLY (w/o Navigation System) Installation
36. INSTALL MULTI-DISPLAY WITH RADIO RECEIVER ASSEMBLY (w/ Navigation System) Installation
37. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY Installation
38. INSTALL UPPER CONSOLE PANEL ASSEMBLY WITH FRONT ASH RECEPTACLE Installation
39. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY Installation
40. INSTALL LOWER INSTRUMENT PANEL RH Installation
41. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY Installation
42. INSTALL SIDE INSTRUMENT PANEL RH Installation
43. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation
44. INSTALL FRONT DOOR OPENING TRIM COVER RH Installation
45. INSTALL FRONT DOOR SCUFF PLATE RH Installation
46. INSTALL INSTRUMENT PANEL FINISH PANEL END RH Installation
47. INSTALL NO. 1 SWITCH HOLE BASE Installation
48. INSTALL COMBINATION METER ASSEMBLY Installation
49. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
50. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE Installation
51. INSTALL TILT & TELESCOPIC SWITCH Installation
52. INSTALL STEERING COLUMN COVER Installation
53. ADJUST SPIRAL CABLE SUB-ASSEMBLY Installation
54. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY Installation
55. INSTALL INSTRUMENT PANEL FINISH PANEL END LH Installation
56. INSTALL SIDE INSTRUMENT PANEL LH Installation
57. INSTALL FRONT DOOR OPENING TRIM COVER LH Installation
58. INSTALL FRONT DOOR SCUFF PLATE LH Installation
59. INSTALL STEERING WHEEL ASSEMBLY Installation
60. INSTALL STEERING PAD Installation
61. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation
62. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation
63. INSTALL HEATER WATER HOSE INLET
(a) Install the water hose and attach the clip.
64. INSTALL HEATER WATER HOSE OUTLET
(a) Use the same procedure described for the heater inlet water hose.
65. INSTALL AIR CONDITIONER TUBE AND ACCESSORY
(a) Remove the attached vinyl tape from the tube.
(b) Sufficiently apply compressor oil to a new O-ring and fitting surface of the air conditioning tube assembly.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the air conditioner tube and accessory.
(d) Install the air conditioner tube and accessory.
66. INSTALL SUCTION HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction hose sub-assembly.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the suction hose sub-assembly.
(d) Move the hook connector in the direction indicated by the arrow in the illustration.
(e) Insert the pipe joint into the fitting hole securely and tighten the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
67. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation
68. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation
69. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation
70. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
71. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
72. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
73. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
74. INSPECT STEERING PAD Installation
75. INSPECT FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY Front Passenger Side Knee Airbag Assembly
76. INSPECT SRS WARNING LIGHT
(a) Inspect the SRS warning light Diagnosis System.
77. PERFORM INITIALIZATION
NOTICE:
Some systems need initialization after reconnecting the negative battery terminal Repair Instruction - Initialization.
78. ADD ENGINE COOLANT Testing and Inspection
79. CHECK FOR ENGINE COOLANT LEAKS
80. CHARGE WITH REFRIGERANT Service and Repair
81. WARM UP COMPRESSOR Service and Repair
82. CHECK FOR REFRIGERANT LEAKS Service and Repair
83. INSTALL ENGINE ROOM SIDE COVER RH Installation
84. INSTALL ENGINE ROOM SIDE COVER LH Installation
85. INSTALL HOOD HINGE COVER (for RH Side) Installation
86. INSTALL HOOD HINGE COVER (for LH Side) Installation
87. INSTALL COOL AIR INTAKE DUCT SEAL Installation