Removal
WINDSHIELD / WINDOWGLASS: WINDSHIELD GLASS: REMOVAL
REMOVAL
1. REMOVE FRONT WIPER ARM RH Removal
2. REMOVE FRONT WIPER ARM LH Removal
3. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Removal
4. REMOVE DOOR SCUFF PLATE ASSEMBLY RH Disassembly
5. REMOVE DOOR SCUFF PLATE ASSEMBLY LH Disassembly
6. REMOVE FRONT DOOR OPENING TRIM COVER RH Disassembly
7. REMOVE FRONT DOOR OPENING TRIM COVER LH Disassembly
8. REMOVE FRONT PILLAR GARNISH RH Disassembly
9. REMOVE FRONT PILLAR GARNISH LH Disassembly
10. REMOVE VISOR BRACKET COVER RH Disassembly
11. REMOVE VISOR BRACKET COVER LH Disassembly
12. REMOVE VISOR ASSEMBLY RH Disassembly
13. REMOVE VISOR ASSEMBLY LH Disassembly
14. REMOVAL AND INSTALLATION VISOR HOLDER Disassembly
15. REMOVE MAP LIGHT ASSEMBLY Disassembly
16. REMOVE FRONT ROOF CORNER HEADLINING RH Disassembly
17. REMOVE FRONT ROOF CORNER HEADLINING LH Disassembly
18. REMOVE ROOF HEADLINING ASSEMBLY Disassembly
19. REMOVE INNER REAR VIEW MIRROR STAY HOLDER COVER Removal
20. REMOVE INNER REAR VIEW MIRROR ASSEMBLY Removal
21. REMOVE FRONT BODY PILLAR ASSEMBLY OUTER RH
(a) Remove the nut.
(b) Using a screwdriver, detach the 5 clips and remove the pillar.
HINT: Tape the screwdriver tip before use.
22. REMOVE FRONT BODY PILLAR ASSEMBLY OUTER LH
(a) Remove the nut.
(b) Using a screwdriver, detach the 5 clips and remove the pillar.
HINT: Tape the screwdriver tip before use.
23. REMOVE WINDSHIELD MOULDING OUTSIDE RH
(a) Remove the clip.
(b) Remove the 3 rivets.
(1) Use a drill of less than dia4mm (0.16 in.).
(2) Gently and vertically place the drill tip onto the rivet, and cut the rivet flanges.
Specification (A):
5 mm (0.20 in.)
NOTICE:
- Do not drill the rivet at an angle as this will cause damage to the drill and drill hole. Line up the drill and rivet, and carefully drill out the rivet head.
- Be careful as the cut rivet will be very hot.
(3) Even if the flange is taken off, continue drilling and push out the remaining fragment with the drill.
24. REMOVE WINDSHIELD MOULDING OUTSIDE LH
HINT: Use the same procedures described for the LH side.
25. REMOVE WINDSHIELD MOULDING OUTER UPPER
(a) Using a knife, cut through the moulding as shown in the illustration.
NOTE:
Be careful not to damage the vehicle body with the knife.
(b) Remove the remaining moulding.
HINT: Make a partial cut in the moulding. Then pull and remove it by hand.
26. REMOVE WINDSHIELD GLASS
(a) Apply protective tape to the outer surface of the vehicle body to prevent scratches.
(b) From the glass as shown in the illustration.
(c) Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.
NOTICE:
- When separating the glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.
- To prevent the instrument panel from being scratched when removing the glass, place a plastic sheet between the piano wire and instrument panel.
(d) Place matchmarks over the glass and vehicle body on the locations indicated in the illustration.
HINT: Matchmarks do not need to be placed if the glass is not going to be reused.
(e) Cut through the adhesive by pulling the piano wire around the glass.
NOTE:
Leave as much adhesive on the vehicle body as possible when cutting through the adhesive.
(f) Detach the stoppers.
(g) Using a suction cup, remove the glass.
27. CLEAN WINDSHIELD GLASS
(a) Using a scraper, remove the damaged stoppers, dams and adhesive sticking to the glass.
(b) Clean the outer edges of the glass with a non-residve solvent.
NOTICE:
- Do not touch the glass surface after cleaning it.
- Even if using new glass, clean it with a non-residve solvent.
28. CLEAN VEHICLE BODY
(a) Clean and shape the contact surface of the vehicle body.
(1) On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.
NOTE:
Be careful not to damage the vehicle body.
HINT: Leave as much adhesive on the vehicle body as possible.
(2) Clean the contact surface of the vehicle body with cleaner.
HINT: Even if all the adhesive has been removed, clean the vehicle body.