Installation

WINDSHIELD / WINDOWGLASS: WINDSHIELD GLASS: INSTALLATION

INSTALLATION
HINT: A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.





1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER
(a) Apply Primer G to the glass where the stoppers will be installed.
NOTICE:
- Allow the Primer G to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.

(b) Install 2 new stoppers onto the glass as shown in the illustration.
Standard measurement:










2. INSTALL WINDSHIELD GLASS RETAINER
(a) Install 2 new retainers onto the glass, as shown in the illustration.
3. INSTALL WINDOW GLASS ADHESIVE DAM
(a) Apply Primer G to the glass where the adhesive dams will be installed.
NOTICE:
- Allow the Primer G to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.

(b) Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area) as shown in the illustration.





Standard measurement:






4. INSTALL WINDSHIELD MOULDING OUTER UPPER
(a) Using a brush or sponge, apply Primer G to the glass where the moulding will be installed.
NOTICE:
- Allow the Primer G to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.

(b) Install new moulding before the adhesive dries.
5. INSTALL WINDSHIELD GLASS





(a) Using a brush, apply Primer M to the exposed part of the vehicle body.
- Allow the Primer M to dry for 3 minutes or more.
- Do not apply Primer M to the adhesive.
- Throw away any leftover Primer M.
- Do not apply too much Primer M.





(b) Using a brush or sponge, apply Primer G to the contact surface of the glass.
- Allow the Primer G to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.
HINT: If Primer G is applied to an area that is not specified, apply a non-residve solvent to a clean cloth and wipe off the excess primer.





(c) Apply adhesive to the glass.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or Equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the time written in the table below.

Usage time frame:





(2) Load the sealer gun with the cartridge.
(3) Coat the glass with adhesive, as shown in the illustration.
Standard measurement:






(d) Install the glass to the vehicle body.




(1) Using a suction cup, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
(2) Lightly press the front surface of the glass to ensure that it is securely fit to the vehicle body.
NOTICE:
- Check that the stoppers are attached to the vehicle body correctly.
- Check that the vehicle body and glass have a small gap between them.
(3) Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
(4) Using a scraper, remove any excess or protruding adhesive.




NOTE:
Do not drive the vehicle for the amount of time written in the table below.




HINT: Apply adhesive on the glass rim.

Minimum time:






6. INSTALL WINDSHIELD MOULDING OUTSIDE RH





(a) Using an air riveter or hand riveter with nose piece, strike rivets into the body panel.
NOTICE:




- Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
- Confirm that the rivets are seated properly against the moulding outside.




- Do not tilt the riveter when installing the rivet to the moulding outside.
- Do not leave any space between the rivet head and the moulding outside.
- Do not have any space between the moulding outside and body panel. Firmly hold together the 2 items while installing the rivet.





7. INSTALL WINDSHIELD MOULDING OUTSIDE LH
HINT: Use the same procedures described for the LH side.

8. INSTALL FRONT BODY PILLAR ASSEMBLY OUTER RH
(a) Replace the clip with a new one.
(b) Install the front right body pillar assembly outer with 5 clips and nut.
9. INSTALL FRONT BODY PILLAR ASSEMBLY OUTER LH
10. INSTALL INNER REAR VIEW MIRROR ASSEMBLY Installation
11. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER Installation
12. INSTALL ROOF HEADLINING ASSEMBLY Reassembly
13. INSTALL FRONT ROOF CORNER HEADLINING LH Reassembly
14. INSTALL ROOF FRONT CORNER HEADLINING RH Reassembly
15. INSTALL MAP LIGHT ASSEMBLY Reassembly
16. INSTALL VISOR HOLDER Reassembly
17. INSTALL VISOR ASSEMBLY LH Reassembly
18. INSTALL VISOR ASSEMBLY RH Reassembly
19. INSTALL VISOR BRACKET COVER LH Reassembly
20. INSTALL VISOR BRACKET COVER RH Reassembly
21. INSTALL FRONT PILLAR GARNISH LH Reassembly
22. INSTALL FRONT PILLAR GARNISH RH Reassembly
23. INSTALL FRONT DOOR OPENING TRIM COVER LH Reassembly
24. INSTALL FRONT DOOR OPENING TRIM COVER RH Reassembly
25. INSTALL DOOR SCUFF PLATE ASSEMBLY LH Reassembly
26. INSTALL DOOR SCUFF PLATE ASSEMBLY RH Reassembly
27. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
28. INSTALL FRONT WIPER ARM LH Installation
29. INSTALL FRONT WIPER ARM RH Installation
30. CHECK FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.