Removal

AIR CONDITIONING: COMPRESSOR AND MAGNETIC CLUTCH: REMOVAL

REMOVAL

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair
2. REMOVE COWL TOP VENTILATOR LOUVER RH Removal
3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
NOTE:
After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.

4. REMOVE AIR CLEANER INLET COVER SUB-ASSEMBLY
5. REMOVE ENGINE ROOM SIDE COVER RH





(a) Remove the 4 clips and engine room side cover.
6. REMOVE ENGINE ROOM SIDE COVER LH





(a) Remove the 4 clips and engine room side cover.
7. REMOVE V-BANK COVER SUB-ASSEMBLY Removal
8. REMOVE NO. 1 ENGINE UNDER COVER Service and Repair
9. REMOVE NO. 2 ENGINE UNDER COVER Removal
10. REMOVE FRONT SUSPENSION MEMBER PROTECTOR LOWER Removal
11. REMOVE FRONT WHEEL
12. REMOVE RADIATOR SUPPORT OPENING COVER
13. REMOVE FRONT BUMPER COVER
(a) Remove the front bumper cover Removal.
14. REMOVE FRONT SUSPENSION CROSSMEMBER LOWER Removal
15. REMOVE REAR FRAME SIDE RAIL





(a) Remove the 6 bolts, 4 nuts and frame rail.
16. REMOVE NO. 1 AIR CLEANER INLET
17. REMOVE RADIATOR RESERVOIR ASSEMBLY
18. REMOVE INTAKE AIR CONNECTOR PIPE
19. REMOVE FAN AND GENERATOR V BELT Removal
20. REMOVE AIR CLEANER CAP SUB-ASSEMBLY LH
21. REMOVE AIR CLEANER ASSEMBLY LH Removal
22. REMOVE AIR CLEANER CAP SUB-ASSEMBLY RH
23. REMOVE AIR CLEANER ASSEMBLY RH Removal
24. REMOVE ENGINE ROOM ECU OUTLET DUCT





(a) Remove the outlet duct.
25. REMOVE FRONT EXHAUST PIPE ASSEMBLY
(a) Remove the front exhaust pipe Removal.
26. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY Removal
27. REMOVE REAR ENGINE UNDER COVER RH
28. REMOVE FRONT STABILIZER BAR Removal
29. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH Removal
30. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT LH Removal
31. REMOVE STEERING SLIDING WITH SHAFT YOKE SUB-ASSEMBLY
(a) W/ VGRS:
Remove the steering sliding with shaft yoke Removal.
(b) W/O VGRS:
Remove the steering sliding with shaft yoke Removal.
32. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
(a) W/ VGRS:
Remove the No. 2 steering intermediate shaft Removal.
(b) W/O VGRS:
Remove the No. 2 steering intermediate shaft Removal.
33. REMOVE POWER STEERING LINK ASSEMBLY
(a) W/ VGRS:
Remove the power steering link Removal.
(b) W/O VGRS:
Remove the power steering link Removal.
34. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR Removal
35. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY (for Bank 1) Removal





36. DISCONNECT SUCTION HOSE SUB-ASSEMBLY
(a) Remove the bolt and disconnect the cooler refrigerant suction hose from the cooler compressor.
(b) Remove the O-ring from the cooler refrigerant suction hose.
NOTE:
Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.





37. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the bolt and disconnect the cooler refrigerant discharge hose from the cooler compressor.
(b) Remove the O-ring from the cooler refrigerant discharge hose.
NOTE:
Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.





38. REMOVE COOLER COMPRESSOR ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 2 bolts and 2 nuts.
(c) Remove the 2 stud bolts and cooler compressor.