Installation

BRAKE PEDAL:

INSTALLATION

1. INSTALL BRAKE PEDAL PAD
2. INSTALL CUSHION
3. INSTALL STOP LIGHT SWITCH ASSEMBLY
(a) Temporarily install the stop light switch assembly with the lock nut.
(b) Fully tighten the stop light switch assembly with the lock nut after inspecting and adjusting brake pedal height Adjustments.
4. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY






(a) Install the brake pedal support assembly with the bolt.
Torque: 21 Nm (214 kgf-cm, 16 ft-lbf)






(b) Engage the wire harness clamp.
(c) Connect the 2 connectors.
5. INSTALL BRAKE BOOSTER GASKET
6. INSTALL BRAKE BOOSTER ASSEMBLY Installation

7. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS Installation

8. INSTALL BRAKE PEDAL RETURN SPRING Installation

9. INSTALL BRAKE MASTER WITH PLATE CYLINDER SUB-ASSEMBLY Installation

10. CONNECT CLUTCH RESERVOIR HOSE (for Manual Transmission) Installation

11. INSTALL BRAKE ACTUATOR ASSEMBLY WITH BRACKET Installation

12. INSTALL NO. 3 ENGINE ROOM RELAY BLOCK Installation

13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
14. ADD BRAKE FLUID Service and Repair

15. BLEED MASTER CYLINDER Service and Repair

16. BLEED BRAKE LINE Service and Repair

17. BLEED BRAKE ACTUATOR ASSEMBLY Service and Repair

18. BLEED AIR FROM CLUTCH LINE (for Manual Transmission) Procedures

19. INSPECT FLUID LEVEL IN RESERVOIR Service and Repair

20. INSPECT FOR BRAKE FLUID LEAK
21. INSPECT AND ADJUST BRAKE PEDAL HEIGHT Adjustments

22. INSPECT PEDAL FREE PLAY Adjustments

23. INSPECT PEDAL RESERVE DISTANCE Adjustments

24. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
25. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY Installation

26. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation

27. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation

28. INSTALL INSTRUMENT SIDE PANEL LH Installation

29. INSTALL FRONT DOOR OPENING TRIM COVER LH Installation

30. INSTALL FRONT DOOR SCUFF PLATE LH (w/ Illumination) Installation

31. INSTALL FRONT DOOR SCUFF PLATE LH (w/o Illumination) Installation

32. INSTALL FRONT WHEEL
33. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation

34. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH Installation

35. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH Installation

36. INSTALL FRONT WIPER ARM HEAD CAP Installation

37. INSTALL ROOF DRIP SIDE FINISH MOULDING RH
38. INSTALL ROOF DRIP SIDE FINISH MOULDING LH
39. INSTALL FRONT UPPER FENDER PROTECTOR RH Installation

40. INSTALL FRONT UPPER FENDER PROTECTOR LH Installation

41. INSTALL ENGINE ROOM SIDE COVER RH Installation

42. INSTALL ENGINE ROOM SIDE COVER LH Installation

43. INSTALL COOL AIR INTAKE DUCT SEAL Installation

44. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

45. CHECK AND CLEAR DTC
46. INSPECT VSC SENSOR SIGNAL
(a) Inspect the VSC sensor signal.






47. INSPECT ACTUATOR WITH TECHSTREAM Testing and Inspection

48. INSPECT SRS WARNING LIGHT Diagnosis System