Installation

1UR-FSE COOLING: WATER PUMP: INSTALLATION

1. INSTALL WATER PUMP






(a) Install the water pump and a new gasket with the 9 bolts as shown in the illustration.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
Torque: 23 Nm (235 kgf-cm, 17 ft-lbf)
Torque: 47 Nm (479 kgf-cm, 35 ft-lbf)
2. INSTALL WATER PUMP PULLEY






(a) Temporarily install the pulley with the 4 bolts.
(b) Using a screwdriver or an equivalent, hold the pulley and tighten the 4 bolts.
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
HINT:
Tape the screwdriver tip before use to avoid damage.

3. INSTALL WATER INLET HOUSING






(a) Install a new gasket to the water pump.
(b) Install the water inlet housing with the 3 bolts.
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
4. CONNECT NO. 3 WATER BY-PASS HOSE






(a) Connect the No. 3 water by-pass hose to the water inlet housing.
HINT:
The direction of the hose clamp is indicated in the illustration.

5. CONNECT WATER INLET HOSE






(a) Connect the water inlet hose to the water inlet housing.
HINT:
The direction of the hose clamp is indicated in the illustration.

6. CONNECT NO. 5 WATER BY-PASS HOSE






(a) Connect the No. 5 water by-pass hose to the water inlet housing.
HINT:
The direction of the hose clamp is indicated in the illustration.

7. CONNECT NO. 2 RADIATOR HOSE






(a) Connect the No. 2 radiator hose to the water inlet sub-assembly with thermostat.
8. INSTALL V-RIBBED BELT Installation

9. INSTALL RADIATOR RESERVE TANK ASSEMBLY Installation

10. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

11. ADD ENGINE COOLANT Service and Repair

12. INSPECT FOR COOLANT LEAK Testing and Inspection

13. INSTALL ENGINE ROOM SIDE COVER RH Installation

14. INSTALL NO. 1 AIR CLEANER INLET Installation

15. INSTALL COOL AIR INTAKE DUCT SEAL Installation

16. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

17. INSTALL ENGINE UNDER COVER