Removal and Installation

CLUTCH DISC AND CLUTCH COVER

Removal and Installation


CAUTION:
- Never reuse CSC (Concentric Slave Cylinder) body and CSC tube. Because CSC slides back to the original position every time when removing transmission assembly. At this timing, dust on the sliding parts may damage a seal of CSC and may cause clutch fluid leakage. Refer to "Removal and Installation" Removal and Installation.
- Never bring any grease to the clutch disc facing, pressure plate surface and flywheel surface.
- Never clean clutch disc using solvent.
If flywheel is removed, align dowel pin with the smallest hole of flywheel. Refer to "Disassembly and Assembly" Disassembly and Assembly.

REMOVAL

1.Remove transmission assembly from the engine. Refer to "Removal and Installation" Transmission Assembly.
2.Remove clutch cover mounting bolts and washers while holding clutch cover, using a power tool [Commercial service tool].

CAUTION:
Never drop clutch disc.
3.Remove clutch cover and clutch disc.

CAUTION:
Never drop clutch disc.

INSTALLATION

1.Clean clutch disc and main drive gear splines to remove grease and powder arisen from abrasion.
2.Apply recommended grease to clutch disc and main drive gear splines.

CAUTION:
Be sure to apply grease to the points specified. Otherwise, noise, poor disengagement, or damage to the clutch may result. Excessive grease may cause slip or judder. And if it adheres to seal of
CSC body, it cause clutch fluid leakage. Wipe out excess grease. Wipe out any grease oozing from the parts.





3.Install clutch disc, using a clutch aligner [Commercial service tool].

CAUTION:
If either clutch disc or clutch cover is needed to be replaced, replace them as a set.
4.Install washers to clutch cover mounting bolts.
5.Install clutch cover and then temporarily tighten clutch cover mounting bolts.

CAUTION:
If either clutch disc or clutch cover is needed to be replaced, replace them as a set.
6.Tighten clutch cover mounting bolts to the specified torque evenly in two steps in the numerical order as shown in the figure.
7.Install transmission assembly to the engine. Refer to "Removal and Installation" Transmission Assembly.