Removal and Installation

CSC (CONCENTRIC SLAVE CYLINDER)

Removal and Installation


CAUTION:
- Never reuse CSC (Concentric Slave Cylinder) body and CSC tube. Because CSC slides back to the original position every time when removing transmission assembly. At this timing, dust on the sliding parts may damage a seal of CSC and may cause clutch fluid leakage.
- Never disassemble CSC body.
- Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately and wash the affected area with water.

REMOVAL

1.Remove transmission assembly from the engine. Refer to "Removal and Installation" Transmission Assembly.





2.Remove mounting bolt (Black arrow).





3.Pull up the lock pin of the CSC body.





4.Pull out the CSC tube (1) from the CSC body (2).
5.Remove CSC tube and dust cover from transmission case.
6.Remove air bleeder valve and bracket from CSC tube.





7.Remove CSC body from transmission case.

INSTALLATION






1.Install CSC body to transmission case and then tighten mounting bolts (Black arrow) to the specified torque.

CAUTION:
- Never reuse CSC body.
- Never insert and operate CSC body because piston and stopper of CSC body components may fall off.





2.Install dust cover to transmission case.






CAUTION:
Be careful with the orientation of dust cover.
3.Insert CSC tube to dust cover.

CAUTION:
- Never reuse CSC tube.
- Never damage O-ring of CSC tube.





4.Press down the lock pin of the CSC body.





5.Insert the CSC tube (1) into the connector of the CSC body (2)
until it clicks.





6.Install bracket and mounting bolts (Black arrow) and then tighten mounting bolts to the specified torque in the numerical order as shown in the figure.

CAUTION:





- Check that CSC tubes (B) and bracket (1) are fit tightly before tightening the mounting bolt (A).
- Tighten the mounting bolt within the range of brackets mounting hole.
- After replacing the CSC tube, the mounting bolt (C) is still temporary tightening. Never forget tightening the mounting bolt.

7.Install air bleeder valve to CSC tube and then tighten air bleeder valve to the specified torque.
8.Install transmission assembly to the engine. Refer to "Removal and Installation" Transmission Assembly.