Part 2

Cylinder Head














26. Install a new washer and the RH camshaft tensioner.
- Tighten to 44 Nm (32 lb-ft).





27. NOTE: Leave the top 2 Camshaft Sprocket Holding Tool clamp bolts loose.

Install the Camshaft Sprocket Holding Tool and Adapter on the front of the LH cylinder head.





28. NOTE: The camshaft timing slots are off-center.

Position the camshaft timing slots below the centerline of the camshaft to correctly fit the Adapters, and install the Camshaft Holding Tool and Adapter on the rear of the LH cylinder head.





29. Install the Timing Chain Tensioner.





30. Tighten the bolts.

1. Tighten the Camshaft Sprocket Holding Tool top 2 bolts to 10 Nm (89 lb-in).

2. Tighten the camshaft sprocket bolt to 85 Nm (63 lb-ft).





31. Install a new washer and the LH camshaft tensioner.
- Tighten to 44 Nm (32 lb-ft).





LH side

32. Position the ground strap and install the bolt.
- Tighten to 40 Nm (30 lb-ft).
- Attach the wiring harness retainer to the backside of the cylinder head.





33. Position the starter motor wiring retainer bracket and install the bolt.
- Tighten to 40 Nm (30 lb-ft).





34. Position the FEAD bracket and A/C compressor. Install the 3 bolts and the nut.
- Tighten to 48 Nm (35 lb-ft).





35. Position the power steering pump and install the 3 bolts.
- Tighten to 25 Nm (18 lb-ft).





36. Position the power steering pump pulley and install the 3 bolts.
- Tighten to 25 Nm (18 lb-ft).





37. Attach PSP tube bracket to the crossmember and install the bolt.
- Tighten to 11 Nm (97 lb-in).





38. Attach the power steering supply hose bracket to the FEAD bracket and install the bolt.
- Tighten to 11 Nm (97 lb-in).





39. Position the ground strap and install the stud bolt.
- Tighten to 10 Nm (89 lb-in).





40. Install the oil level indicator tube and bolt.
- Tighten to 11 Nm (97 lb-in).





RH side

41. NOTE: Inspect the O-ring seal. Install a new O-ring seal if necessary.

Position the thermostat housing and install the 3 bolts.

- Tighten to 11 Nm (97 lb-in).





42. Position the coolant bypass hose clamp and connect the ECT sensor electrical connector.





43. Install the upper radiator hose.





44. Connect the heater hose to the thermostat housing.





45. Position the generator mounting bracket assembly and install the 2 bolts and the nut.
- Tighten to 47 Nm (35 lb-ft).





46. Install the accessory drive belt tensioner and bolt.
- Tighten to 47 Nm (35 lb-ft).





47. Connect the generator electrical connector. Position the B+ terminal and install the nut.
- Tighten to 8 Nm (71 lb-in).
- Attach the pin-type retainer.





48. Install the 2 coolant tube bracket bolts.
- Tighten the M12 bolt to 34 Nm (25 lb-ft).
- Tighten the M8 bolt to 23 Nm (17 lb-ft).





Both sides

49. Rotate the accessory drive belt tensioner counterclockwise and install the accessory drive belt.





50. Install the hydraulic lash adjusters. For additional information, refer to Hydraulic Lash Adjuster Hydraulic Lash Adjuster.

51. Install the intake manifold. For additional information, refer to Intake Manifold Service and Repair.

52. Fill and bleed the engine cooling system. For additional information, refer to Cooling System &/or Engine Block Heater.