FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Front Lamp Unit - Installation





LAMP

WARNING: To avoid serious or fatal injury when working on the High Intensity Discharge (HID) headlamp system, be certain to take the proper precautions. The headlamp switch must be in the OFF position. Disconnect and isolate the battery negative cable. There is a risk of fatal injury caused by contact with high voltage used in the HID headlamps. There is a risk of explosion or fire caused by highly flammable materials in the vicinity of damaged HID lighting elements. There is a risk of injury caused by exposure to Ultra Violet (UV) light, a risk of burns caused by high component operating temperatures, a risk of mercury poisoning through glass splinters produced by bursting HID lighting elements. There is also a risk of poisoning caused by inhalation of mercury vapors and by toxic salts and mercury compounds being ingested or coming into contact with the skin. Do not come into contact with parts that are under high voltage. Persons with active electronic implants (e.g. heart pacemakers) must never work on HID headlamps. Wear insulated safety shoes, safety glasses and protective gloves. Remove flammable materials and ensure sufficient ventilation in the working area.





1. Position the front lamp unit (2) close enough to the front of the vehicle to reconnect the Front End Module (FEM) wire harness connections (1) to the back of the lamp housing.





2. Position the lamp (2) to the FEM support structure on the front of the vehicle.
3. Install and tighten the four screws (1 and 3) that secure the two lower and the two upper mounting brackets integral to the lamp housing to the FEM. Tighten the screws securely.
4. Reinstall the fascia onto the FEM. Front Bumper Fascia - Installation.
5. Reconnect the battery negative cable.
6. Confirm proper headlamp alignment. Adjustments.