Exhaust Manifold Replacement - Left Side

Exhaust Manifold Replacement - Left Side

Removal Procedure

Warning:
Refer to Exhaust Service Warning Service Precautions.


Warning:
Refer to Protective Goggles and Glove Warning Protective Goggles and Glove Warning.






1. Remove the exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement - Left Side Exhaust Manifold Heat Shield Replacement - Left Side.

2. Remove the oil level indicator. Refer to Oil Level Indicator Tube Replacement Service and Repair.

3. Remove the catalytic converter. Refer to Catalytic Converter Replacement - Left Side Catalytic Converter Replacement - Left Side.

4. Remove the exhaust manifold bolts (1).

Note:
Do not reuse the gasket.

5. Remove the exhaust manifold and gasket. Discard the gasket.





6. Remove the heated oxygen sensor (1) from the exhaust manifold.

Installation Procedure

Note:
A special anti-seize compound is used in the HO2S threads. The compound consists of liquid graphite and glass beads. The graphite tends to burn away, but the glass beads remain, making the sensor easier to remove. New, or service replacement sensors have the compound applied to the threads. If the sensor is removed from an exhaust component and if for any reason the sensor is to be reinstalled, the threads must have anti-seize compound applied before the reinstallation.





1. If reinstalling the old sensor, coat the threads with anti-seize compound GM P/N 12377953, or equivalent.

Caution:
Refer to Fastener Caution Fastener Caution.

2. Install the HO2S (1) to the exhaust manifold.

Tighten the sensor to 42 Nm (31 lb ft).





3. Install one exhaust manifold bolt (1) to the exhaust manifold.

4. Install the NEW exhaust manifold gasket onto the exhaust manifold and bolt.

5. Install the exhaust manifold (with gasket) to the cylinder head and the catalytic converter.

6. Install the remaining exhaust manifold bolts.

Tighten the bolts to 20 Nm (15 lb ft).

7. Install the catalytic converter. Refer to Catalytic Converter Replacement - Left Side Catalytic Converter Replacement - Left Side.

8. Install the oil level indicator. Refer to Oil Level Indicator Tube Replacement Service and Repair.

9. Install the exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement - Left Side Exhaust Manifold Heat Shield Replacement - Left Side.