Radiator Replacement (with MT)
Radiator Replacement (2.0L LHU with MT)
Removal Procedure
1. Remove the charge air cooler. Refer to Charge Air Cooler Replacement Charge Air Cooler Replacement.
2. Drain the cooling system. Refer to Cooling System Draining and Filling (2.4L LEA) Cooling System Draining and FillingCooling System Draining and Filling (2.0L LHU) Cooling System Draining and Filling.
3. Disconnect the radiator outlet hose and the radiator inlet hose from the radiator. Refer to Radiator Outlet Hose Replacement (2.4L LEA) Radiator Outlet Hose ReplacementRadiator Outlet Hose Replacement (2.0L LHU) Radiator Outlet Hose Replacement and Radiator Inlet Hose Replacement (2.4L LEA) Radiator Inlet Hose ReplacementRadiator Inlet Hose Replacement (2.0L LHU) Radiator Inlet Hose Replacement.
4. Unclip the engine coolant fan shroud from the radiator.
5. Remove the 2 radiator upper bracket bolts (1) and the 2 radiator upper brackets (2).
6. Remove the radiator (1) from the 2 lower brackets (2).
7. Use care and rotate the radiator in order to gain more access for the removal.
8. Use care and lift the radiator up and away from the vehicle.
Installation Procedure
1. Use care and install the radiator (1).
2. Use care and rotate the radiator in order to get more access for the installation.
3. Install the radiator (1) to the 2 lower brackets (2).
4. Install the 2 radiator upper brackets (2).
Caution: Refer to Fastener Caution Fastener Caution.
5. Install the 2 radiator upper bracket bolts (1) and tighten to 22 Nm (16 lb ft).
6. Clip the engine coolant fan shroud to the radiator.
7. Connect the radiator outlet hose and the radiator inlet hose to the radiator. Refer to Radiator Outlet Hose Replacement (2.4L LEA) Radiator Outlet Hose ReplacementRadiator Outlet Hose Replacement (2.0L LHU) Radiator Outlet Hose Replacement and Radiator Inlet Hose Replacement (2.4L LEA) Radiator Inlet Hose ReplacementRadiator Inlet Hose Replacement (2.0L LHU) Radiator Inlet Hose Replacement.
8. Fill and bleed the cooling system. Refer to Cooling System Draining and Filling (2.4L LEA) Cooling System Draining and FillingCooling System Draining and Filling (2.0L LHU) Cooling System Draining and Filling.
9. Install the charge air cooler. Refer to Charge Air Cooler Replacement Charge Air Cooler Replacement.