FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Fluid Pump: Description and Operation






Oil Pan, Mechatronic, and Transmission Oil Pump Assembly Overview

Ignore items - 8 through 14 - here, for a description. Refer to=> [ Transmission Oil Cooler and Oil Filter Assembly Overview ] Description and Operation.





1 - Oil Pan

Removing and installing, refer to => [ Oil Pan ] Service and Repair

2 - Bolt

Replace

Qty. 5

Tightening sequence

3 - Gasket

Replace

4 - Bolt

Replace

Qty. 10

Tightening sequence

5 - Direct Shift Gearbox (DSG) Mechatronic (J743)

With O-rings on connector

Replace O-rings

Removing and installing, refer to => [ Mechatronic ] 02E Transmission

6 - Breather Tube

Pressed into transmission

Replace after removal

7 - Breather Cap

Inserted on ventilation tube

15 - Transmission Oil Pump

Removing and installing, refer to => [ Transmission Oil Pump ] Service and Repair

Insert with new seal

16 - Bolt

Replace

Tightening sequence

Qty. 4

Different bolts depending on version

17 - Transmission Oil Pump Cover

Replace

With seal

Removing and installing, refer to => [ Transmission Oil Pump ] Service and Repair

18 - Bolt

Replace

Tightening sequence

Qty. 4

Different bolts depending on version

24 - Shield

Depends on version

25 - Bolt

32 Nm

Qty. 4

Oil Pan Tightening Sequence





- Tighten bolts - arrows - in a diagonal sequence in stages.

16 Nm

Direct Shift Gearbox (DSG) Mechatronic (J743) Tightening Sequence





- Tighten bolts as follows in 2 stages in - 1 to 10 - sequence:






Transmission Oil Pump Tightening Sequence





Different bolt versions - A or B -, observe tightening procedure.

- Tighten bolts - arrows - in a diagonal sequence (different bolts depending on version):

Countersunk bolts - A -:

- Tighten countersunk bolts to 8 Nm.

Flat head bolts - B -:

- Tighten flat head bolts in 2 stages as follows:






Transmission Oil Pump Cover - A - Tightening Sequence





- Tighten bolts - arrows - in a diagonal sequence in stages.

8 Nm

Transmission Input Speed (RPM) Sensor (G182) and Clutch Oil Temperature Sensor (G509)