Turbocharger Overview

Turbocharger Overview

Part 1






1 Turbocharger

• One unit with the exhaust manifold

• Removing and installing, refer to => [ Turbocharger ] Turbocharger

2 Gasket

• Replace

3 Bolt

• 9 Nm

4 Heat Shield

5 Crankcase Ventilation Pipe

6 Hose to the EVAP Canister

7 Turbocharger Vacuum Diaphragm

• Checking, refer to => [ Turbocharger Vacuum Diaphragm, Checking ] Turbocharger Vacuum Diaphragm, Checking

• Removing and installing, refer to => [ Turbocharger Vacuum Diaphragm ] Turbocharger Vacuum Diaphragm

• Adjusting, refer to => [ Turbocharger Vacuum Diaphragm, Adjusting ] Adjustments

8 Ring Connection

9 Hose

10 Wastegate Bypass Regulator Valve (N75)

11 Hose

12 Bolt

• 3 Nm

13 Banjo Bolt

• 8 Nm

14 Hose

15 Seals

• Replace

16 Clip

17 Bolt

• 7 Nm

18 Connection

19 Seal

• Replace

Part 2






1 Seal

• Replace

2 Banjo Bolt

• 30 Nm

3 Oil Supply Pipe

4 Turbocharger

• One unit with the exhaust manifold

• Removing and installing, refer to => [ Turbocharger ] Turbocharger

5 Bolt

• 9 Nm

6 Banjo Bolt

• 30 Nm

7 Seal

• Replace

8 Banjo Bolt

• 35 Nm

9 Seal

• Replace

10 Coolant Supply Pipe

11 Bolt

• 23 Nm

12 Banjo Bolt

• 35 Nm

13 Bolt

• 9 Nm

14 Seal

• Replace

15 Gasket

• Replace

16 Oil Return Pipe

17 Bolt

• 9 Nm

18 Gasket

• Replace

Part 3






1 Gasket

• Replace

2 Nut

• Replace

• 21 Nm

• Coat the exhaust manifold threaded pins with hot bolt paste. Hot bolt paste, refer to the electronic parts catalog ETKA.

3 Banjo Bolt

• 35 Nm

4 Seal

• Replace

5 Bolt

• 9 Nm

6 Coolant Return Pipe

7 Turbocharger

• One unit with the exhaust manifold

• Removing and installing, refer to => [ Turbocharger ] Turbocharger

8 Bracket

9 Bolt

• 30 Nm

• Insert with hot bolt paste; Hot bolt paste, refer to the electronic parts catalog ETKA

10 Bolt

• 30 Nm

• Insert with hot bolt paste; Hot bolt paste, refer to the electronic parts catalog ETKA

11 Bracket

12 Bolt

• 23 Nm

13 Nut

• Replace

• 30 Nm

• Do not loosen to remove the turbocharger

• Coat the exhaust manifold threaded pins with hot bolt paste; hot bolt paste, refer to the electronic parts catalog ETKA.

14 Fastening Strip

Part 4






1 Turbocharger Vacuum Diaphragm

• Checking, refer to => [ Turbocharger Vacuum Diaphragm, Checking ] Turbocharger Vacuum Diaphragm, Checking

• Removing and installing, refer to => [ Turbocharger Vacuum Diaphragm ] Turbocharger Vacuum Diaphragm

• Adjusting, refer to => [ Turbocharger Vacuum Diaphragm, Adjusting ] Adjustments

2 Pressure Hose

3 Bolts

• Replace

• 9 Nm

• Self-locking

4 Securing Plate

5 Lock Nut

• 9 Nm

• Secure with sealing wax after tightening; sealing wax, refer to the electronic parts catalog ETKA

6 Adjusting Nut

• Secure with sealing wax after tightening; sealing wax, refer to the electronic parts catalog ETKA