FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Flywheel






Flywheel

Special tools, testers and auxiliary items required

Extractor (T40176)

Engine and Transmission Holder (VAS 6095)

Grease for clutch disc shaft splines (G 000 100)

Grease Parts Catalog

Removing






Secure the transmission to the (VAS 6095). Refer to => [ Securing on Engine and Transmission Holder ] Securing On Engine and Transmission Holder.

- Remove the left flange shaft. Refer to => [ Left Flange Shaft ] Left Flange Shaft.

- Attach the (T40176) to the flywheel - A - with nut - B - - arrow -.

- Rotate the (T40176) upward.






To prevent the flywheel from tilting, counter hold it underneath as illustrated.

- Remove the flywheel from the input shaft - arrow -. Do not tilt the flywheel when doing this.

Installing






Install in reverse order of removal. Note the following:

- Always clean the transmission housing in the area where the differential is accessed - arrow A - and the shaft seal - arrow B -.

Replace the shaft seal between the differential and transmission housing - arrow B - if it is damaged. Refer to => [ Left Flange Shaft Seal ] Left Flange Shaft Seal.

- Fill the space between the sealing- and dust lip half way with sealing grease; for the correct sealing grease, refer to the Parts Catalog.

- Clean the input shaft - arrow -.






- Lightly grease the input shaft splines with grease for clutch disc shaft splines (G 000 100).

- Slide the clutch module onto the input shaft - arrow - carefully without tilting it.






- Remove the (T40176) from the flywheel - A -.






- Install the left flange shaft. Refer to => [ Left Flange Shaft ] Left Flange Shaft.