FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Oil Cooler: Service and Repair






Oil Filter Bracket and Oil Cooler Assembly Overview






1 Gasket

Replace

2 Bolt

Replace

Tightening specification and sequence

3 Oil Filter Bracket

With oil check valve

Removing and installing, refer to => [ Oil Filter Bracket with Oil Cooler ] Oil Filter Bracket With Oil Cooler

4 Seal

Replace

5 Connecting Piece

33 Nm

6 Oil Supply Line

- Tighten the union nuts to 22 Nm.

To turbocharger

Installation sequence:

- Install the union nuts evenly by hand.

- Secure bracket.

7 Oil Pressure Switch (F1)

20 Nm

With seal

Replace seal

Operating pressure 0.7 bar

Brown insulation

Removing and installing, refer to => [ Oil Pressure Switch ] Oil Pressure Switch

Checking => [ Oil Pressure Switch, Checking ] Oil Pressure Switch, Checking

8 Cap

25 Nm

9 O-ring

Replace

10 Oil Filter Element

11 Gasket

Replace

Installed location

12 Engine Oil Cooler

See note => [ If large quantities of metal particles or
abraded material are detected during engine repairs, it may mean the crankshaft
or rod bearings are damaged. To prevent damage, perform the following steps
after completing the repair: carefully clean the oil channels and replace
the oil spray jets, the oil cooler and the oil filter. ] Oil Pump, Oil Pan and Balance Shaft Module Assembly Overview

Coolant hose connection diagram, refer to => [ Connection Diagram, Coolant Hoses ] [1][2]Cooling System

Removing and installing, refer to => [ Oil Filter Bracket with Oil Cooler ] Oil Filter Bracket With Oil Cooler

13 Seal

Replace

14 Plug

25 Nm

15 Bolt

10 Nm

16 Bracket

For wiring harness

Oil Filter Bracket Tightening Specification and Sequence

- Replace the oil filter bracket bolts.

- Install the left upper bolt and the right lower bolt.

- Tighten the bolt - arrows - diagonally in 2 steps as follows:





- Tighten to 15 Nm.

- Tighten an additional 90°.

Oil Cooler Seal Installed Position

- Install the seal - 2 - so that it snaps into the all the tabs on the oil cooler - 1 -.





Make sure the seal does not cover the hole - arrow - for the oil.

Oil Dipstick Guide Tube - Tightening Specifications





- Tighten bolts - arrows - to 9 Nm.