02EA (S-Tronic) Transmission

Transmission Oil Pump

Special tools, testers and auxiliary items required

• Oil Collecting and Extracting Device (V.A.G 1782)

Removing

Risk of transmission damage.

• Do not run engine or tow vehicle with oil pan removed or without transmission fluid.

• Observe cleanliness rules when working on transmissions, refer to => [ Clean Working Conditions ] 02EA (S-Tronic) Transmission.

• General repair instructions, refer to => [ Repair Information ] 02EA (S-Tronic) Transmission.

- Drain gear oil and leave (V.A.G 1782) below. Refer to => [ Transmission Fluid, Replacing or Filling after Repair ] Transmission Fluid, Replacing or Filling After Repair.

- Remove the left front wheel spoiler.






- Remove the bolts - arrows - and remove the transmission fluid pump cover - A - while letting the gear oil remaining in the cover drain into (V.A.G 1782).






- Remove bolts - arrows - and remove transmission oil pump - 1 -.






Installing






Install in reverse order, paying attention to the following:

• For the correct tightening specifications, refer to => [ Transmission Oil Pump Cover - Tightening Specification and Sequence ] Oil Pan, Mechatronic and Transmission Fluid Pump Overview.

• Replace transmission oil pump bolts and pump cover bolts.

• Replace seal - B - and transmission oil pump cover.

- Check whether alignment pins - C - are inserted in transmission housing.

- Slide transmission oil pump input shaft - A - into transmission as far as stop by turning shaft slightly.

• If the transmission oil pump input shaft - A - is inserted correctly, dimension - a - = approximately 23 mm.






- If there are metal shavings on the sensor wheel - B -, remove shavings, but sensor wheel must not be demagnetized.

- Remove paper seal between transmission oil pump and transmission.

- Remove the rest of the paper seal and clean inside of transmission.

- Clean sealing surfaces; they must be free from oil or grease.

- Insert new paper seal between transmission oil pump and transmission, secure with gear oil if necessary.

- Place transmission oil pump - 1 - on the input shaft and tighten. Refer to => [ Transmission Oil Pump - Tightening Specification and Sequence ] Oil Pan, Mechatronic and Transmission Fluid Pump Overview.






- Clean transmission oil pump cover sealing surface on transmission housing.






- Position transmission oil pump cover - A - and tighten. Refer to => [ Transmission Oil Pump Cover - Tightening Specification and Sequence ] Oil Pan, Mechatronic and Transmission Fluid Pump Overview.

- Fill transmission with oil. Refer to => [ Transmission Fluid, Replacing or Filling after Repair ] Transmission Fluid, Replacing or Filling After Repair and check oil level => [ Transmission Fluid, Replacing or Filling after Repair ] Transmission Fluid, Replacing or Filling After Repair.