02EA (S-Tronic) Transmission

Oil Pan

Special tools, testers and auxiliary items required

• Oil Collecting and Extracting Device (V.A.G 1782)

Removing

Risk of transmission damage.

• Do not run engine or tow vehicle with oil pan removed or without transmission fluid.

• General repair instructions, refer to => [ Repair Information ] 02EA (S-Tronic) Transmission.

• Observe cleanliness rules when working on transmissions, refer to => [ Clean Working Conditions ] 02EA (S-Tronic) Transmission.

- Drain the transmission fluid. Refer to => [ Transmission Fluid, Replacing or Filling after Repair ] Transmission Fluid, Replacing or Filling After Repair.

- Remove the left and right front wheel spoilers.






- Remove the frame for the noise insulation - arrow -.






- Loosen the clamps - 1 and 2 - and remove the air guide hose.






- Remove the nuts - arrows - and the bracket on the front side of the transmission fluid pan.






• The threaded bolts are welded to the front of the oil pan.

• There are different brackets depending on the date of manufacture.

- If the vehicle has a shield on the transmission, then remove the shield - A - - arrows -.













Risk of destroying DSG transmission Mechatronic with electrostatic electricity.

• Do not touch contacts in DSG transmission Mechatronic connector with hands.

- To discharge electrostatic, touch vehicle ground with hand (without glove).

- Disconnect the connector - 4 - on the transmission by turning screw connection counterclockwise.

• Ignore - 1, 2 and 3 -.

- Place the (V.A.G 1782) under the transmission.






- Loosen the bolts - arrows - diagonally.

- Remove the oil pan - A - with oil pan gasket and let the transmission fluid remaining in the oil pan drain into the used (V.A.G 1782).

Installing






Install in reverse order, paying attention to the following:

• Tightening specification, refer to => [ Oil Pan - Tightening Specification and Sequence ] Oil Pan, Mechatronic and Transmission Fluid Pump Overview.

• Replace the oil pan seal and bolts.

• Replace the O-rings - arrows - on the DSG transmission Mechatronic connector.

- Clean sealing surfaces; they must be free from oil or grease.

- Coat O-rings on DSG transmission Mechatronic connector with gear oil.

- Mount the ATF pan - A - and gasket and tighten, follow the tightening sequence. Refer to => [ Oil Pan - Tightening Specification and Sequence ] Oil Pan, Mechatronic and Transmission Fluid Pump Overview.






• When positioning the oil pan, ensure electrical wires are not pinched.

- Install the frame for the noise insulation.

- Install the left and right front wheel spoiler.

- Fill transmission with oil. Refer to => [ Transmission Fluid, Replacing or Filling after Repair ] Transmission Fluid, Replacing or Filling After Repair and check oil level => [ Transmission Fluid, Replacing or Filling after Repair ] Transmission Fluid, Replacing or Filling After Repair.