FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Center Differential Housing, Transmission Installed






Center Differential Housing, Transmission Installed

Special tools, testers and auxiliary items required

Drip Tray (V.A.G 1306)

Removing

Flex joint in front exhaust pipe must not be bent more than 10°, otherwise it may be damaged.

- Disconnect exhaust system at double clamps - arrows -.





- Disengage rear part of exhaust system at retaining loops and remove.

To remove the rear section of the exhaust system, a second technician will be required.

- Remove driveshaft heat shield - arrows -.





- Remove exhaust system heat shield - 1 - below shift mechanism - arrows -.





- Remove bolts - arrows - at transmission/driveshaft flange.





- Push driveshaft toward rear final drive. CV joints can be moved axially.

- Tie driveshaft up to side.

- Place Drip Tray (V.A.G 1306) under transmission.

- Drain gear oil.

- Remove bolts - arrows - and remove center differential housing.





Center Differential, Disassembling and Assembling. Refer to => Overhaul

Installing

Install in reverse sequence; note the following points:

Fasten driveshaft to transmission.

Always replace O-rings, seals and self-locking nuts.

- Mount center differential housing and tighten bolts - arrows -. Tightening specification => [ (Item 2) Bolt 24 Nm ] Center Differential and Center Differential Housing Assembly Overview.

- Top off transmission oil and check oil level. Refer to => [ Manual Transmission, Checking Gear Oil Level ] 0A3A Transmission.

- Reconnect exhaust system and ensure it is not under stress.

Tightening Specifications