Replacing Transmission

Transmission











Removal

Note! Removal steps in this procedure may contain installation details.

See information about lifting points body Refer to: Jacking points body Locations

Remove left-hand engine support insulator Refer to: Engine support insulator left, B5254T7 Engine Support Insulator Left

Remove the starter motor Refer to: Starter motor, B5254T7 Service and Repair




999 7077 Jimmy bar 999 7077 Jimmy Bar

















Warning! Be prepared to collect escaping fluid.

Caution! Make sure the open end of the hose is secured above the fluid level in the reservoir.





Remove the following items:
- Driveshaft left
- Drive shaft right Refer to: Drive shaft right, B5254T7, AW55-50/51SN, B5254T7, M66 Service and Repair
- Front subframe




999 5488 PLUGS 999 5488 Plugs








Torque: M6, 10 Nm









Note! Note the different lengths of the bolts.

Torque: M10, 50 Nm




998 5972 JACK 998 5972 Jack 999 5463 FIXTURE 999 5463 Fixture 999 5972 FIXTURE 999 5972 Fixture
Torque: M10, 50 Nm




Torque: M10, 50 Nm









Note! This step is only necessary when installing a new transmission.

1. Torque: M8, 24 Nm

2. Torque: M12, 80 Nm





Note! This step is only necessary when installing a new transmission.

Torque: M8, 24 Nm





Note! This step is only necessary when installing a new transmission.

Use: Thread sealant, 1161056

Torque: Roller lock-up mechanism, 32 Nm

Installation





Caution! Make sure that the mating faces are clean and free of foreign material.









Use: Wheel bearing grease, 1161689

Perform input shaft, cleaning Refer to: Input shaft, cleaning, B5254T7, M66 Input Shaft, Cleaning

To install, reverse the removal procedure.

Fill with oil Refer to: Transaxle oil, B5254T7, M66 Transaxle Oil

Perform clutch system venting Refer to: Bleeding the clutch system, B5254T7, M66 Service and Repair