FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Hydraulic Control Assembly - Antilock Brakes: Service and Repair






Hydraulic unit brake system

Removal

Note! Removal steps in this procedure may contain installation details.

See information about safety information brake system Refer to: Safety information brake system Service Precautions

Remove reservoir brake fluid Refer to: Reservoir, brake fluid Service and Repair Reservoir, brake fluid, L.H.D Service and Repair





Caution! Make sure that all openings are sealed. Use new blanking caps.

Note! Note the position of each component before removal.

Remove the following items:
1. Torque: Ø6 mm diameter brake line, 14 Nm

2. Torque: Ø8 mm diameter brake line, 18 Nm





Caution! Make sure that all openings are sealed. Use new blanking caps.

Torque: Ø8 mm diameter brake line, 18 Nm




Torque: M6, 10 Nm




Torque: M6, 10 Nm

Installation

To install, reverse the removal procedure.

Caution! If accidentally dropped or knocked install a new module.

Caution! The blanking caps/plugs must not be removed until the brake tubes are ready to be connected.

Fill reservoir brake fluid Refer to: Reservoir, brake fluid Service and Repair Reservoir, brake fluid, L.H.D Service and Repair

Calibrate according to: Calibrating

Perform test drive schedule (DSTC/BCM), description






Hydraulic unit brake system

Removal

Note! Removal steps in this procedure may contain installation details.

Remove reservoir brake fluid Refer to: Reservoir, brake fluid, L.H.D Service and Repair

Remove battery Refer to: Battery Removal and Replacement Battery Removal and Replacement




Torque: M6, 10 Nm





Remove the following items:
1. Torque: M6, 10 Nm

2. Torque: M8, 24 Nm





Caution! Make sure that all openings are sealed. Use new blanking caps.

Note! Note the position of each component before removal.

Remove the following items:
1. Torque: Ø6 mm diameter brake line, 14 Nm

2. Torque: Ø8 mm diameter brake line, 18 Nm





Caution! Make sure that all openings are sealed. Use new blanking caps.

Torque: Ø8 mm diameter brake line, 18 Nm




Torque: M6, 10 Nm




Torque: M6, 10 Nm

Installation

Caution! If accidentally dropped or knocked install a new module.

Caution! The blanking caps/plugs must not be removed until the brake tubes are ready to be connected.

To install, reverse the removal procedure.

Fill reservoir brake fluid Refer to: Reservoir, brake fluid, L.H.D Service and Repair

Perform bleeding air brake system Refer to: Brake system bleeding Service and Repair

Order and download software according to: Programming and Relearning

Calibrate according to: Calibrating

Perform test drive schedule (DSTC/BCM), description