Right Side Fuel Pump With Level Sensor

Right side fuel pump with level sensor

Removal

Preparation




- Remove left side fuel gauge sensor as described in Left fuel gauge sensor Left Fuel Gauge Sensor
- Attach a piece of string or steel wire onto attachments for wire and tube system on left side fuel gauge sensor.

Right side fuel pump with level sensor




- Remove hatch and seal from fuel pump
- Loosen fuel pipe
- Loosen fuel pump lock ring using special tool 999 5720 Wrench 999 5720 Wrench
- Pull up fuel pump to position 1 (see figure) and release plastic tube.




- Turn fuel pump to position 2 (see figure)
- Hold float against pump housing, then turn fuel pump forwards and lift it up
- Pull wire and tube system out using string or steel wire.

Level sensor with cable and pipe system




- Remove fuel pump with wire and tube system
- Release six clamps. Note clamp positions
- Position fuel pump correctly, loosen fixings and push level sensor up.

Installation

Level sensor with cable and pipe system
- Position level sensor and press firmly
- Pull out wire next to wire and tube system and install clamps. Note clamp positions.

Right side fuel pump with level sensor
- Attach a piece of string or steel wire onto attachments for wire and tube system on left side fuel gauge sensor
- Install wire and tube system into fuel tank
- Pull wire and tube system towards opening for left side level sensor, and feed through.




- Loosen plastic tube from slot in pump housing
- Hold float against pump housing and install fuel pump in position 2 (see figure).




- Turn fuel pump to position 1 (see figure)
- Press plastic tube firmly into slot in pump housing
- Press fuel pump down in hole
- Install lock ring and tighten by hand.

Note! Markings on cover and fuel tank.

- Tighten lock ring using special tool 999 5720 Wrench 999 5720 Wrench.
- Install seal and hatch onto fuel pump.