Brake Calipers Front, Replacing

Brake calipers front, replacing

Note! As the illustrations in this service information are used for different model years and/or models, some variation may occur. However, the essential information in the illustrations is always correct.

Collecting brake fluid




Remove the wheel.
Secure the pedal in the depressed position. Use a pedal jack.
Clean the brake caliper thoroughly.
Remove the protective cap from the bleed nipple.
Install a plastic hose on the nipple.
Open the bleed nipple. Collect the brake fluid in a container (bottle). Shut the bleed nipple.

Removing the brake caliper




Slacken the off brake hose approximately half a turn.
Remove the retaining spring carefully so as not to deform it.





Remove:
- the protective caps (1) from the two locating pins (2)
- the locating pins, use hex socket 7 mm.





Remove:
- the brake caliper from the holder
- the brake pads.
Unscrew the brake caliper from the brake hose.
Drain the remaining brake fluid.

Installing the brake caliper
Insert the brake caliper on brake hose (Do not tighten)

Install:
- brake pads
- brake caliper in the holder.
Lubricate the locating pins using grease, P/N 1161325-4.
Insert the locating pins into the rubber sleeves. The pins should slide into the sleeves easily.
Tighten the locating pins. For tightening torques, see Specifications Tightening Torque.
Install the protective caps.
Install the securing spring.
Tighten the brake hose. For tightening torques, see Specifications Tightening Torque.

Note! The brake hose must not be twisted. If necessary alter the hose at the other end (brake pipe end).

Bleeding brake systems
Fill and bleed the brake system.

Note! Use only Volvo Genuine parts brake fluid (Volvo DOT 4+).

To bleed the brake system, see Brake system, bleeding (using bleeding unit) Brake System, Bleeding (Using Bleeding Unit)

Finishing

Check:
- the function of the brakes after bleeding. Check that there is no leakage
- brake fluid level.
Depress the brake pedal a few times.
Check the level of the brake fluid reservoir.
Top up if necessary.
Install the wheel. See Installing wheels Service and Repair.