Engine, Holding in Its Installed Position

Engine, Holding in Its Installed Position

Special tools, testers and auxiliary items required

• Mount (T40093/5) from Engine Support Supplement Set (T40093)

• Moveable Joint (T40093/4) (Qty: 2) from Engine Support Supplement Set (T40093)

• Moveable Joint (T40091/3) (Qty: 2) from Engine Support Basic Set (T40091)

• Rail with Holes (T40091/2) from Engine Support Basic Set (T40091)

• Square Pipe (T40091/1) (Qty: 2) from Engine Support Basic Set (T40091)

• Engine Support Bridge (10-222 A)

• Adapter (10-222 A/28)

• Adapter (10-222 A/28-2) (Qty: 2)

• Shackle (10-222 A/12)

• Bracket with Spindle and Hook (10-222 A/10)

• Adapter (10-222 A/7)

• Support Bracket (10-222 A/31)

• Torque Wrench (5-50 Nm) (V.A.G 1331)

Procedure

When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

• Route all wires and lines so that the original path is followed.

• Ensure sufficient clearance to all moving or hot components.

Danger of causing damage to the coupling element:

• Do not bend the coupling element more than 10°.

• Do not stretch the coupling element.

• Do not damage the wire mesh on the coupling element.

• The subframe bolts may only be loosened when the engine is supported in the installed position using the engine support bridge (10-222 A).

- Remove the engine cover. Refer to => [ Engine Cover ] Engine Cover.

- Remove the plenum chamber cover.

When Working on the Transmission Side

- Remove the air filter housing. Refer to => [ Air Filter Housing ] Air Filter Housing.

• To perform this procedure, the ground cable must be disconnected from the battery. Check if a coded radio is installed. If so, obtain the anti-theft code beforehand.

- Remove the battery, the battery tray bolts - arrows - and the tray.






Risk of destroying electronic components when disconnecting the battery.

• Observe measures for disconnecting the battery.

When Working on the Belt Pulley Side

- Remove the coolant expansion tank bolts - 3 -.






- Disconnect and remove the connector for the coolant expansion tank - 2 -.

- Lay the coolant expansion tank - 2 - on the engine.

Very hot fuel can burn your skin.

• The temperature of the fuel lines and may reach 100 °C (212 °F) after stopping the engine. Allow the fuel to cool down before opening any line connections otherwise there is a danger of scalding.

• Wear protective gloves.

• Wear safety glasses.

- Disconnect the fuel line couplings - A and B - and remove the fuel lines.






- Unclip the coolant hose bracket - 1 -.






- Free up the fuel lines.

- Remove the fuel filter housing - 7 - bolts and nut - 1 through 3 - and lay them on the engine.






• Observe the following information.

- Disconnect the connector from the differential pressure sensor - 2 -.






- Remove the bolts - 1 -.

- Seal the open lines and connections with clean plugs from the engine bung set (VAS 6122).

- Unclip the wires for the differential pressure sensor and mount - 1 - from the upper toothed belt guard.






- Lay the differential pressure sensor and mount on the particulate filter.

Continuation for All

- Press the release buttons and remove the crankshaft housing ventilation hose - 1 - from the cylinder head cover.






- Disconnect the connector and remove it from the crankcase ventilation hose - 1 -.

- Free up the vacuum hose - arrows - on the air guide pipe.

- Remove the bolt - 2 - and tilt the air guide pipe with the intake hose backward and remove it from the turbocharger.

- Remove the bolts - arrows - from the left and right lock carrier brackets.






- Remove the lower mounts from the adapters (10-222 A/28) and replace them with the adapters (10-222 A/28-2).






- Remove the bolts - arrows - from the adapters (10-222 A/28-2).

• Use the bolts from the adapters (10-222 A/28-2) for securing the adapters (10-222 A/28). Do not use the bolts for the lock carrier bracket.

- Install the adapters (10-222 A/28) and tighten the bolts - arrows -.






• Bolt - arrows - tightening specification: 8 Nm

A second technician is needed to install the engine support bridge to the vehicle in order to prevent the engine support bridge from tipping.

Install the engine support bridge as illustrated.

Install the adapter (10-222 A/31-1) on the strut tower.






1. Adapter (10-222 A/31-2)

2. Moveable joint (T40091/3)

3. Adapter (10-222 A/31-1)

4. Rail with holes (T40091/2)

5. Moveable joint (T40093/4)

6. Square pipe (T40091/1)

7. Adapters (10-222 A/28) with adapters (10-222 A/28-2)

8. Mount (T40093/5)

9. Spindle (10-222 A/11)

10. Bracket with Spindle and Hook (10-222 A/10)