Shifter M/T: Adjustments
Shift Mechanism, Adjusting
Special tools, testers and auxiliary items required
• Connecting Pin (T10027 A)
• The following points are essential to guarantee correct shift mechanism adjustment:
• Operating and transfer elements of shift mechanism must be in proper condition.
• Shift mechanism must move freely.
• The transmission, clutch and clutch mechanism must also be in proper condition.
• Transmission in neutral.
- Remove the entire air filter housing if the locking pin - A - for the shift shaft and the securing mechanism for the shift and selector cables is not accessible.
- Pull the securing mechanism on the shift and selector cable retainers all the way forward in the - direction of arrow 1 - and then lock it to the left in the - direction of arrow 2 -.
Secure the shift shaft as follows:
- Push the shift shaft down in the - direction of arrow 1 -.
- While pressing the shift shaft down, rotate the locking pin - A - in the - direction of arrow 2 - upward and simultaneously press it in until it engages in the shift shaft.
- Remove the boot with the shift knob and cover. Refer to => [ Shift Knob, Boot and Noise Insulation ] Shift Knob, Boot and Noise Insulation.
- If equipped, remove the noise insulation.
Secure the shift lever as follows:
- Move the shift lever into neutral.
- Install the (T10027 A) through hole - A - and into hole - B -.
• Make sure the selector and shift cables - B - are inserted into the retainer - A - without tension.
- Turn the securing mechanism on the cable retainer for the shift cable and selector cable all the way to the right in the - direction of arrow 1 -.
The spring will push the securing mechanism into the starting position in the - direction of arrow 2 -.
- Then turn the locking pin - A - in the - direction of the arrow - back into it's starting position.
• The locking pin - A - must be pressed out of the shift unit as far as the stop and it must face toward the rear.
- Pull the (T10027 A) out of holes - A and B -.
- If equipped, install the noise insulation.
- Install the boot with the shift knob and cover. Refer to => [ Shift Knob, Boot and Noise Insulation ] Shift Knob, Boot and Noise Insulation.
- Make sure the shift shaft moves easily.
- If removed, install the air filter housing.
Function
• The shift lever must rest in the 3rd/4th gear lever gate when the transmission is in neutral.
- Press the clutch.
- Move the shift lever several times through all the gears. Pay particular attention to the operation of the reverse gear lock.
- Should a gear fail to engage smoothly after repeated selection, adjust the shift mechanism again.