FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Right Flange Shaft, Seal and Sleeve, Two Piece






Right Flange Shaft, Seal and Sleeve, Two Piece

Special tools, testers and auxiliary items required

Thrust Piece (T10160)

Subframe Support Assembling Device (3253/2)

Torque Wrench (5-50 Nm) (V.A.G 1331)

Removing

- Remove the noise insulation.

- Turn the steering wheel as far as possible toward right.

- Remove the drive axle heat shield bolts - arrows - and shield, if equipped.





- Remove the drive axle - 1 - from the flange shaft.





- Tie the drive axle as high up as possible. Be careful not to damage the paint on the drive axle.

- Place the drip tray under the transmission and engine.

- On diesel engines only, remove the turbocharger oil return line - arrow - from the engine.

- Remove the bolt for the flange shaft, by installing two bolts into the flange and counter holding the flange shaft using a pry bar.





- Remove the flange shaft and the pressure spring.

- Pry out the seal - A - with a screwdriver. Support the screwdriver on the (3253/2) when prying out the seal.





Be careful not to damage the sleeve otherwise there will be leaks.

Replace the sleeve if it is damaged, refer to => [ Prying out the Sleeve ] Transmission Housing and Clutch Housing.

Installing

- Install the seal all the way in without tilting it.





- Fill the space between the sealing and dust lip half way with sealing grease (G 052 128 A1).

- Install the flange shaft.

- Install the flange shaft bolt.

- On diesel engines only, install the turbocharger oil return line - arrow - to the engine.





- Install the drive axle - 1 - to the flange shaft.

- Install the drives axle heat shield and bolts - arrows -, if equipped, - arrows -.






- Check the transmission fluid level and fill if necessary. Refer to => [ Transmission Fluid, Checking and Filling ] Service and Repair.

- Attach the noise insulation.

Tightening Specifications

Flange shaft to transmission (conical head bolt), see - item 12 -=> [ Bolt ] Service and Repair.