FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Right Flange Shaft, Seal and Sleeve, One Piece






Right Flange Shaft, Seal and Sleeve, One Piece

Special tools, testers and auxiliary items required

Thrust Piece (T10148)

Spindle from Seal Installer Set - Rear Diff (3066)

Slide Hammer-Complete Set (VW 771)

Additional Part for VW 771 (VW 771/37)

Torque Wrench (5-50 Nm) (V.A.G 1331)

Drip Tray

Removing

- Remove the noise insulation.

- Turn the steering wheel as far as possible toward the right.

- Remove the drive axle heat shield - arrows - and shield, if equipped.





- Remove the drive axle - 1 - from the flange shaft.





- Tie the drive axle as high up as possible. Be careful not to damage the paint on the drive axle.

- Place the drip tray under the transmission and engine.

- On diesel engines only, remove the turbocharger oil return line - arrow - from the engine.

- Remove the bolt for the flange shaft, by installing two bolts into the flange and counter holding the flange shaft using a pry bar.





- Remove the flange shaft and the pressure spring.

- Replace the seal and the sleeve together.





A ridge is located on the internal diameter of the sleeve.

- Attach the (VW 771/37) directly behind the ridge inside the sleeve.

- Using force, push the (VW 771/37) into the sleeve.

Installing

- Clean the seal seat inside the transmission.

- Install the seal and the sleeve together.





A Install the spindle from the (3066) into the threaded piece in the differential.
B M12 nut

- Turn the nut - B - and pull the seal with the sleeve all the way over the (T10148).

- Fill the space between the sealing and dust lip half way with sealing grease (G 052 128 A1).

- Install the flange shaft.

- Install the flange shaft bolt.

- On diesel engines only, install the turbocharger oil return line - arrow - to the engine.





- Install the drive axle - 1 - to the flange shaft.

- Install the drive axle heat shield and bolts - arrows -, if equipped.






- Check the transmission fluid level and fill if necessary. Refer to => [ Transmission Fluid, Checking and Filling ] Service and Repair.

- Install the noise insulation.

Tightening Specifications

Flange shaft to transmission (conical head bolt), see - item 12 -=> [ Bolt ] Service and Repair.