FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Procedures






Throttle Valve Control Module, Cleaning

If a new Engine Control Module (ECM) is installed, then it must be adapted to the throttle valve control module. The adaptation may only be performed on a new or cleaned throttle valve control module because dirt/coking on the end position of the throttle can result in incorrect adaptation values.

The throttle valve must not be damaged when cleaning.

Special tools, testers and auxiliary items required

Acetone

Procedure

- Pay attention to the rules of cleanliness. Refer to => [ Clean Working Conditions ] Fuel Supply.

- Remove the throttle valve control module. Refer to => [ Throttle Valve Control Module (J338) ] Removal and Replacement.

- Open throttle valve by hand and hold it in the open position with a suitable object (for example, a plastic or wooden wedge) - arrow -.







Acetone is easily flammable.

Observe accident prevention measures and safety information when working with easily flammable fluids.

Do not used compressed air when cleaning the throttle valve.

Always wear protective eyewear and protective clothing to prevent injuries and fuel from coming in contact with your skin.

- Clean the throttle valve, especially in the area of closed throttle valve - arrows -, with standard acetone and a brush.






- Wipe the throttle valve with a lint free cloth.

- Allow the acetone to dry completely and reinstall the cleaned throttle valve control module. Refer to => [ Throttle Valve Control Module (J338) ] Removal and Replacement.

- Adapt the ECM to the throttle valve control module, refer to "Guided Functions" in the vehicle diagnostic tester.