FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Input Flange Seal






Input Flange Seal

(Final Drive Installed)

Special tools, testers and auxiliary items required

Extractor Lever (VW 681)

Drive Sleeve (30-20)

Counter Support (3415)

Thrust Piece (T10019)

Kukko Puller No. 12/1 100 x 100 mm (12/1)

Torque Wrench (V.A.G 1601)

Tensioning Strap (T10038)

Engine-/Gearbox Jack (V.A.G 1383 A)

Liquid Locking Fluid (D 000 600)

M10 x 25 Bolt

M8 x 15 Socket Hex Head Bolt

Removing

- Disconnect the exhaust system at the clamping sleeve - arrows - and remove the rear section of the exhaust system.






Do not bend the exhaust system coupling element more than 10° or it could be damaged.

- Remove the driveshaft. Refer to one of the following:


CC and Golf R, refer to => [ Driveshaft ] Driveshaft

Golf R






- Secure the vehicle to the hoist using the tensioning straps (T10038).

Passat






- Secure the vehicle to the hoist using the tensioning straps (T10038).

Continuation for All


If the vehicle is not secured, there is the risk that it could slip from the hoist.

- Remove the input flange nut.






A M10 x 25 bolts
B M8 x 15 bolt (installed in the counter support (3415) from the rear)

- Remove the input flange. Use the Kukko puller no. 12/1 100 x 100 mm (12/1) if it is difficult.






- Remove the seal using the extractor lever (VW 681).






Installing

- Before installation, lightly coat the new seal with high performance gear oil for Haldex coupling (052 175 A2) on the outside circumference and between the sealing lips.

- Install the new seal using the thrust piece (T10019). Do not tilt the seal.






- Install the input flange using the sleeve (30-20).

- Install the new nut using liquid locking fluid (D 000 600) and tighten it to specification.






A M10 x 20 bolts
B M8 x 15 bolt (installed in the counter support (3415) from the rear)

- Install the driveshaft. Refer to one of the following:

CC and Golf R, refer to => [ Driveshaft ] Driveshaft

- Install the exhaust system and align it so that it is free of tension.

- Check the oil level in the Haldex clutch. Refer to => [ Haldex Clutch Oil Level, Checking or Filling ] Haldex Clutch Oil Level, Checking or Filling.

Tightening Specifications