FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Mounting Bracket






Mounting Bracket

Special tools, testers and auxiliary items required

Hose Clamps up to 25 mm Dia. (3094)

Torque Wrench (5-50 Nm) (V.A.G 1331)

Sealing Tool (T10249)

Removing

- First, check whether a coded radio is installed. If so, obtain the anti-theft code.

- Remove the battery and, if necessary, remove the rear panel on the battery case.

While performing the following work, make sure no brake fluid comes into contact with the longitudinal member or the transmission. If it does, clean the area thoroughly.

Place a lint free cloth under the master cylinder.






- Clamp off the supply hose to the master cylinder using a hose clamp up to 25 mm dia. (3094).

- Remove the hose - 1 - from the clutch master cylinder.

- Moreover, when disconnecting, seal it using the sealing tool (T10249/1) (see the upper illustration).






- pull out the clip - 2 - with a screwdriver or pointed tool and remove the line - 3 - from the master cylinder.

When working in the floor area, cover the carpet with a cloth to protect against any leaking brake fluid.

- Remove the trim and the cover under the trim on the driver side.

- Remove the wire guide - 2 - from the steering column.






- Remove the foot well vent - 3 -.

- Remove the impact bolster support bolt - 2 - and support - 1 -.






Remove the sound absorber - arrow - from the clutch pedal bracket, if equipped.






- Remove the retainers - A -.






- Remove the sound absorber.

- Push the sound absorber near the upper nut - 1 - above the clutch pedal - A - in the - direction of the arrow -.






- Remove the nuts - 1 and 2 -.






The upper nut - 1 - is accessible between the relay carrier and steering column trim.

- Remove the mounting bracket - 3 -.

Installing

Install in the reverse order of removal. Note the following:

Replace the self-locking nuts.

Some vehicles have a sound absorber - arrow - over the clutch pedal bracket.






- Install the impact bolster support - 1 - and tighten the bolt - 2 - to specification.






- Install the wire guide - 2 - to the steering column.

- Install the foot well vent - 3 -.

- Install the trim and the cover on the driver side.

- Push the line - 1 - and the seal - 2 - into the master cylinder connection - 4 - until the clip - 3 - audibly locks into place.






- Pull on the line to make sure it is secure.

- After removing the hose clamp up to 25 mm dia. (3094) , bring the hose back to its original shape.

- Bleed the clutch system. Refer to => [ Clutch System, Bleeding ] Procedures.

- Install the battery.

Tightening Specifications