FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Muffler: Service and Repair






Center and Rear Muffler, Separating

A separating point has been provided in the connecting pipe for individual replacement of the center or rear mufflers.

The separating point is marked by depressions around the circumference of the exhaust pipe.

Special tools, testers and auxiliary items required

Chain Pipe Cutter (VAS 6254)

Body Repair Saw (V.A.G 1523 A)

Procedure

To prevent injuries from metal shavings, wear protective goggles and protective clothing.

- Cut the exhaust pipe at the separating point - arrow 2 - using the chain pipe cutter (VAS 6254) or the body repair saw (V.A.G 1523 A).






- Position the clamping sleeve - 4 - centrally at the end marks - arrows 1 and 3 - when installing.

- Install the clamping sleeve so that the bolt end - arrow - does not project beyond the lower edge of the clamping sleeve.






Threaded connection points to the rear

Tightening specifications:

Clamping sleeve with 2 individual clamps: 25 Nm.

Clamping sleeve with a continuous clamp: 35 Nm.

- Install the exhaust system free of stress. Refer to => [ Exhaust System, Aligning ] Procedures.