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Ribbed Belt Pulley with Freewheel, Valeo






Ribbed Belt Pulley with Freewheel, Valeo

Special tools, testers and auxiliary items required

Multi-point Adapter (VAS 3400)

Torque Wrench (V.A.G 1332)

TORX Screwdriver Insert (V.A.G 1603/1)

Removing

- Remove generator. Refer to 2.0L => [ Generator ] Generator or 3.6L => [ Generator ] Generator.

- Tighten the generator in a vise at the attachment points.

- Remove protective cap from ribbed belt pulley with freewheel.

- Insert (VAS 3400) into ribbed belt pulley with freewheel of generator using a 17 mm wrench.

- Insert (V.A.G 1603/1) into generator shaft.






- Loosen the threaded connection by rotating clockwise, while counter holding with the box-end wrench.

- Hold ribbed belt pulley with freewheel in place by hand and turn at generator driveshaft until ribbed belt pulley with freewheel can be removed.

Installing

Install in reverse order of removal. Note the following:

- Next, screw ribbed belt pulley with freewheel onto generator driveshaft by hand until it reaches stop.

Torque wrench (V.A.G 1332) must be rearranged for installing ribbed belt pulley with freewheel as follows:

- Disengage socket - 1 - and pull it off handle part - 2 -.






- Turn around handle part - 2 - of torque wrench 180° and insert socket again.

- Set turning direction of torque wrench to left at socket.

- Insert (V.A.G 1603/1) into generator shaft.






- Counter hold (VAS 3400) using a 17 mm wrench.

- Tighten ribbed belt pulley with freewheel by turning generator driveshaft toward left using (V.A.G 1332).

- Tighten the threaded connection to 80 Nm.