Fuel Injectors

Fuel Injectors

Special tools, testers and auxiliary items required

• Tool Set (T10133)

• The puller (T10133/2) was changed. It is now called puller (T10133/2A). If the new tool is not available, the old one can be modified.

Puller (T10133/2) has been changed to Puller (T10133/2A)

Special tools, testers and auxiliary items required

• Round File approximately 6 mm

- File a semi-circle as shown in the illustration. The semi-circle allows the tool to slide farther onto the fuel injector, thus providing the tool with a larger contact surface.






- Mark the modified tool with an "A" at the end of the tool number.

Fuel Injector (Old Version)





1 Combustion chamber seal (Teflon(R) seal), replace, the seal must not be greased or handled with any other lubricants when installing.
2 The support ring is being replaced by an intermediate ring. See the fuel injector (new version).
3 Fuel injector
4 Spacer ring (replace if damaged)
5 O-ring (replace, coat lightly with clean engine oil when installing)
6 Support ring (via this support ring, the fuel rail utilizes the force to hold the fuel injector in place in the cylinder head).

Fuel Injector (New Version)





1 Intermediate ring, replace
2 Mount
3 Combustion chamber seal (Teflon(R) seal), replace, the seal must not be greased or handled with any other lubricants when installing.
4 Fuel injector
5 Spacer ring (replace if damaged)
6 O-ring (replace, coat lightly with clean engine oil when installing)
7 Support ring (via this support ring, the fuel rail utilizes the force to hold the fuel injector in place in the cylinder head).

Removing

- Remove the intake manifold with the fuel rail. Refer to => [ Intake Manifold with Fuel Rail ] Intake Manifold with Fuel Rail.

• Remove the injectors if they remain attached in the fuel rail.

- Cover the intake passages with a clean cloth.

- Remove the support element - A - downward and disconnect the connectors - arrows - from the fuel injectors.






- Position the puller (T10133/2A) in the groove on the fuel injector.






- Mount the removal tool (T10133/16) , turn the bolt - 1 - and remove the injector.

• Pay attention to the intermediate rings.

• The Teflon(R) seal must always be replaced before installing the injector. Refer to => [ Fuel Injector Teflon(R) Seal ] Fuel Injector Teflon(R) Seal.

Installing

• The Teflon(R) seal for the fuel injector may not be oiled or greased.

• Possibly an opened intake valve hinders the cleaning. In this case, the engine must be rotated further by hand using a wrench on the crankshaft.

- Thoroughly clean the bores for the fuel injectors in the cylinder head using a nylon brush (T10133/4).






- Fuel injector Teflon(R) seal removing and installing. Refer to => [ Fuel Injector Teflon(R) Seal ] Fuel Injector Teflon(R) Seal.

- Assemble the fuel injector with the parts from the repair kit.

- Press the fuel injector by hand into the cylinder head (free of oil and grease) until seated. Make sure the fuel injectors are positioned - arrow - correctly inside the cylinder head.






• If it is difficult to install the fuel injector by hand use the puller (T10133/2A) - 2 - with the hammer (T10133/3).






- Install the support ring onto the fuel injector.

- Lightly coat the O-rings for the fuel injector with clean engine oil before installing.

- Install the intake manifold with the fuel rail. Refer to => [ Intake Manifold with Fuel Rail ] Intake Manifold with Fuel Rail.