Muffler: Service and Repair

Center and Rear Muffler, Separating

• A separating point has been provided in the connecting pipe for removing, installing and individual replacement of the center or rear mufflers.

• The separating point is marked by a depression around the circumference of the exhaust pipe.

Special tools, testers and auxiliary items required

• Body Repair Saw (V.A.G 1523 A)

• Chain Pipe Cutter (VAS 6254)

To prevent injuries from metal shavings, wear protective goggles and protective clothing.

- Cut the exhaust pipe at a right angle at the separating point - arrow - using, for example, the body repair saw (V.A.G 1523 A) or the chain pipe cutter (VAS 6254).






- Position the clamping sleeve at the side marks when installing.

- When installing the double clamp, ensure that the bolt end does not project beyond the lower edge of the double clamp.






- Align the exhaust system so that the distance - a - is equal on the right and left sides.






Tightening specifications:

Clamping sleeve with 2 individual clamps: 25 Nm.

Clamping sleeve with continuous clamp: 35 Nm.