Drive Belt Tensioner: Service and Repair

Ribbed Belt Tensioner

Special tools, testers and auxiliary items required

• Engine Support Bridge (10-222 A)

• Bracket for Engine (10-222 A/1) (for the Passat only)

• Bracket with Spindle and Hook (10-222 A/10) , (Qty. 2)

• Shackle (10-222 A/12)

• Engine Support Feet (10-222 A/8) (for the CC only)

• Locking Pin (T10060 A)

Removing

- Remove the noise insulation. Refer to one of the following:

Passat

CC

- Remove the front part of the right wheel housing liner..

- First, remove the bolt - 1 - and then the bolts - 2 and 3 -, then remove the pendulum support.






- Remove the after-run coolant pump bracket bolt - 2 -.






- Install the engine support bridge (10-222 A) using the following special tools:

Passat






• Bracket for engine (10-222 A /1) , Qty: 2

• Bracket with spindle and hook (10-222 A/10)

CC






• Engine support feet (10-222 A/8) , Qty. 2

• Bracket with spindle and hook (10-222 A/10)

• Shackle (10-222 A/12)

• Do not place the engine support feet (10-222 A/8) on the fender panels. They will be damaged.

• The shackle (10-222 A/12) is needed to make sure the engine is lifted in the installed position and not tilted

Continuation for All

- Tension the engine with the spindle.

- Remove the engine mount to engine mount bracket bolts - arrows -.






- Lower the engine approximately 55 mm.

- Remove the ribbed belt. Refer to => [ Ribbed Belt ] Ribbed Belt.

- Free up the wiring harness - arrow -.






- Remove the bolt - 1 - and remove the ribbed belt tensioner from the accessory bracket.

Installing






• Tightening specifications, refer to => [ Ribbed Belt Drive Overview ] Ribbed Belt Drive Overview.

Install in the reverse order of removal. Note the following:

- Insert the ribbed belt tensioner - 1 - into the accessory bracket - 3 - and tighten the bolt - 5 -.

• Note the support - 2 - installed position. insert the support into the hole in the accessory bracket.

• Note the centering sleeve - 4 -.

- Adjust the engine mount. Refer to => [ Engine/Transmission Mount, Adjusting ] Engine/Transmission Mount, Adjusting.