FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Right Flange Shaft and Seal






Right Flange Shaft and Seal

Special tools, testers and auxiliary items required

Thrust Piece (3305)

Torque Wrench (5-50 Nm) (V.A.G 1331)

Drip Tray for VAS 6100 (VAS 6208)

Sealing Grease for Seal (G 052 128 A1)

Removing

- Remove the noise insulation.

- Remove the drive axle heat shield bolts - arrows - and shield, if equipped.






- Remove the right drive axle from transmission flange shaft - A -.






- Tie the drive axle up as high as possible. Be careful not to damage the paint on the drive axle.

On some engines, the drive axle cannot be tied up so that the transmission flange shaft can be removed.

Remove the right drive axle.

- Place the used oil collecting and extracting device or drip tray (V.A.G 1782) under the transmission.

- Remove the bolt for the right flange shaft, by installing two bolts into the flange and counter holding the flange shaft using a pry bar.






- Remove the flange shaft and the pressure spring.

- Pry out the shaft seal.

Installing






- Lightly coat the outer circumference of the new seal with oil.

- Fill the area between the sealing and dust lips - arrow - halfway with sealing grease for seal (G 052 128 A1).

- Drive in the new seal until seated and without tilting it using the thrust piece (3305).






- Push the flange shaft - A - against the pressure spring on the transmission housing and tighten the bolt. Tightening specification, see - item 11 - in => [ Differential Overview ] Description and Operation.






- Install the right drive axle to the transmission flange shaft - A -.

- Install the heat shield and bolts - arrows -, if equipped.






- Check the transmission fluid level and fill if necessary. Refer to => [ Transmission Fluid, Checking ] Service and Repair.

- Install the noise insulation.