FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Coolant Pump/Thermostat Overview






Coolant Pump/Thermostat Overview






1 Bolt

9 Nm

Tightening sequence and specification, refer to => [ Coolant Pump Bolt Tightening Sequence and Specification ].

2 O-ring

Always replace.

coat with coolant.

3 Connection

4 Retaining Clip

Only with the inserted version.

Make sure it is secure.

5 Bolt

4 Nm

Only with the threaded version.

6 Retaining Plate

Only with the threaded version.

7 Engine Coolant Temperature Sensor (G62)

Removing and installing, refer to => [ Engine Coolant Temperature Sensor (G62) ] Service and Repair.

8 O-ring

Always replace.

9 Coolant Pump

Removing and installing, refer to => [ Coolant Pump ] Coolant Pump.

On a new coolant pump, remove the protective cap.

10 Gasket

Always replace.

11 Centering Pin

Quantity: 2

12 Toothed Belt

For the coolant pump.

Removing and installing, refer to => [ Coolant Pump Toothed Belt ] Coolant Pump Toothed Belt.

13 Toothed Belt Guard

14 Bolt

9 Nm

15 Bolt

17 Nm

Always replace.

Has left hand threads.

16 Drive Gear for the Toothed Belt

Note the installed position: The collar on the drive gear faces the transmission.

17 Seal

Removing and installing, refer to => [ Coolant Pump Driveshaft Seal ] Coolant Pump Driveshaft Seal.

18 Balance Shaft

19 Coolant Thermostat

The coolant thermostat can be checked in "Guided Fault Finding" under "Function and Component Selection".

Removing and installing, refer to => [ Coolant Thermostat ] Coolant Thermostat.

20 Centering Pin

21 O-ring

Always replace.

22 Connecting Piece

23 Bolt

9 Nm

Coolant Pump Bolt Tightening Sequence and Specification





Special tools, testers and auxiliary items required

Torque Wrench (5-50 Nm) (V.A.G 1331)

Procedure

- Tighten the coolant pump bolts in sequence - 1 through 5 -.

Tightening specification: 9 Nm