Hydraulic Hose: Service and Repair

Clutch Hydraulic Hose/Line

Special tools, testers and auxiliary items required

• Hose Clamps up to 25 mm Dia. (3094)

Removing

- Turn off the ignition and disconnect the battery ground cable.

- Remove the air filter housing.

- Remove the battery and the battery tray.

- Clamp off the supply hose - A - to the clutch master cylinder using a hose clamp up to 25 mm dia. (3094).






It is necessary to loosen the noise insulation - B - from the bulkhead as follows in order to access the connections on the clutch master cylinder:

- Remove the retainer - C -.

- Fold the noise insulation - B - near the clutch master cylinder forward in the - direction of the arrow -.

• It is not necessary to remove the noise insulation - B - completely.

• Be careful not to get any brake fluid on the longitudinal member or on the transmission when performing the following work. If it does, clean the areas thoroughly.

• Place a lint-free cloth under the clutch master cylinder.

Remove the clutch master cylinder hose/line assembly or line as follows:

- Pull out the clip - 3 - using a screwdriver or a pointed tool and remove the hose/line assembly or line - 1 - and the seal/O-ring - 2 -.






Do not press the clutch pedal after removing the line.

Remove the hose/line assembly or line from the breather assembly as follows:

- Pull out the clip - 2 - using a screwdriver or a pointed tool and remove the hose/line assembly or line - 4 - with the seal/O-ring - 3 - from the breather assembly - 1 -.






Installing

Installation is performed in the reverse order of removal while observing the following:

- Press in the hose/line assembly or line - 1 - with a new seal/O-ring - 2 - on the master cylinder connection - 4 - until clip - 3 - engages.






- Pull on the hose/line assembly or line to make sure it is secure.

- Press the hose/line assembly or line with a new seal/O-ring - 3 - in the breather assembly until the clip audibly engages.






- Pull on the hose/line assembly or line to make sure it is secure.

- After removing the hose clamp up to 25 mm dia. (3094) bring the supply hose back to its original shape.

- Bleed the clutch system. Refer to => [ Clutch System, Bleeding ] Procedures.

- Install the battery.

- Install the air filter housing.

- Connect the battery and follow the procedure regarding what to do after connecting the battery.