FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Steel Spring Shock Absorber






Steel Spring Shock Absorber

Special tools, testers and auxiliary items required

Torque Wrench (V.A.G 1332)

Engine/Gearbox Jack (V.A.G 1383 A)

Bits (T10099)

Wheel Hub Support (T10149)

Ball Joint Puller (T10187)

Removing

During assembly work, make sure that no indentations form on the protective boot of the air spring shock absorber!

- Remove the engine compartment cover.

Right Steel Spring Shock Absorber in Vehicles with a Diesel Engine

- Remove the fuel filter over the air spring shock absorber.

Left Steel Spring Shock Absorber in Vehicles with a Hybrid Drive

- Unclip the lines - 1 - from the brackets - arrows -.






- Remove the nuts - arrows - and press the bracket - 1 - to the side.






Continuation for All Vehicles

- Unscrew the nuts - arrows - and remove the ring - 2 -.






- Loosen the wheel bolts.

- Raise the vehicle.

- Remove the wheel.

Vehicles with Dynamic Headlamp Range Control






- Pull the pin - 2 - for the left front level control system sensor/right front level control sensor (G78/G289) downward and unclip the coupling rod at the upper control arm.

Continuation for All Vehicles

- Disconnect the drive axle from the front final drive.

- Remove the upper brake line bracket - 1 - from the wheel bearing housing - arrow -.






- Pull the harness connector - 1 - and cable out of the bracket - 3 -.






- Remove the bolt - 2 - and the lower line hose bracket - 3 - from the wheel bearing housing.

- Turn the wheel hub until one of the holes for the wheel bolts is on top.

- Install the (T10149) using a wheel bolt.






- Support the wheel bearing housing.

- Loosen the nut on the conical pin, but do not unscrew yet.






To protect thread, screw nut on pin a few turns.

- Press out the upper control arm and unscrew the nut.

1. (T10187)


- Tilt the wheel bearing housing with the (T10149) and the (V.A.G 1383 A) outward.

- Unscrew the threaded connection - 1 -.






- Unscrew the bolt - 1 - for the air spring shock absorber - 2 - on the control arm.






- Press the upper control arm upward, press the air spring shock absorber together and remove.

Installing

Installation is the reverse of removal, with special attention to the following:

- Install the wheel and tighten the wheel bolts. Refer to => [ Wheel Bolt Torque Specification ] [1][2]Specifications.

Tightening Specifications