1st and 2nd Gear Output Shaft Overview
1st and 2nd Gear Output Shaft Overview
Disassembly and assembly, refer to => [ 1st and 2nd Gear Output Shaft ] 1st and 2nd Gear Output Shaft.
• The output shaft is not available as a replacement part.
• When installing the tapered roller bearing, install new shims which have the same thickness as the previous shims.
1 Clutch Housing
2 Oil Deflector Ring
3 Adjusting Shim
• Pay attention to the thickness.
• Will get damaged when being removed, always replace.
4 Outer Race/Tapered Roller Bearing
• Removing, refer to => [ Removing the Outer Race/Tapered Roller
Bearing from the Clutch Housing ] 1st and 2nd Gear Output Shaft.
• Installing, refer to => [ Installing the Outer Race/Tapered Roller
Bearing in the Clutch Housing ] 1st and 2nd Gear Output Shaft.
5 Inner Race/Tapered Roller Bearing
• Removing, refer to => [ Removing the Inner Race/Tapered roller
Bearing in the Clutch Housing ] 1st and 2nd Gear Output Shaft.
• Installing, refer to => [ Installing the Inner Race/Tapered Roller
bearing in the Clutch Housing ] 1st and 2nd Gear Output Shaft.
6 Dished Washer
• Removing, refer to => [ Removing the Dished Washer from the Output Shaft ] 1st and 2nd Gear Output Shaft.
• Installing, refer to => [ Install the dished Washer all the Way into the Output Shaft ] 1st and 2nd Gear Output Shaft.
7 Output Shaft
• For 1st and 2nd gear.
8 Thrust Washer
• For the needle bearing.
• Remove from the output shaft, refer to => [ Removing the Axial Needle Bearing Thrust
Washer. ] 1st and 2nd Gear Output Shaft.
• Installing, refer to => [ Installing the Axial Needle Bearing
Thrust Washer. ] 1st and 2nd Gear Output Shaft.
9 Axial Needle Bearing
• Installed position, refer to => [ Installed Position: Axial Needle Bearing ] 1st and 2nd Gear Output Shaft.
10 Needle Bearing
• For 1st gear
11 1st Gear
• With the intermediate gear for the reverse gear on the opposite side.
12 Synchronizer Ring
• (Inner race for 1st gear)
• Checking for wear, refer to => [ Checking Inner Race for 1st and 2nd
Gears for Wear ] 1st and 2nd Gear Output Shaft.
• Check for scoring.
• Installed position, refer to => [ Installed Position: 1st Gear Outer Race,
Inner Race and Synchronizer Ring ] 1st and 2nd Gear Output Shaft.
13 1st Gear Outer Race
• Replace if there are grooves or scoring.
• Installed position, refer to => [ Installed Position: 1st Gear Outer Race,
Inner Race and Synchronizer Ring ] 1st and 2nd Gear Output Shaft.
• Install on the synchronizer ring - 12 -.
14 1st Gear Synchronizer Ring
• Checking for wear, refer to => [ Checking the 1st and 2nd Gear Synchronizing
Rings for Wear ] 1st and 2nd Gear Output Shaft.
• Installed position, refer to => [ Installed Position: 1st Gear Outer Race,
Inner Race and Synchronizer Ring ] 1st and 2nd Gear Output Shaft.
15 Axial Needle Bearing
• Installed position, refer to => [ Installed Position: Axial Needle Bearing ] 1st and 2nd Gear Output Shaft.
16 Locking Collar with Synchronizer Hub for 1st and 2nd Gears
• After removing the locking ring - 17 -, remove with the 1st gear. Refer to => [ Removing the 1st and 2nd Gear Locking
Collar/Synchronizer Hub together with the 1st Gear ] 1st and 2nd Gear Output Shaft
• Disassembling, refer to => [ Disassembling and Assembling Locking
Collar and Synchronizer Hub for 1st and 2nd Gears ] 1st and 2nd Gear Output Shaft.
• Assembling locking collar/synchronizer hub, refer to => [ Disassembling and Assembling Locking
Collar and Synchronizer Hub for 1st and 2nd Gears ] 1st and 2nd Gear Output Shaft.
• Installed position, refer to => [ Installed Position: Locking Collar/Synchronizer
Hub for 1st and 2nd Gears ] 1st and 2nd Gear Output Shaft.
• Installing, refer to => [ Installing the Locking Collar/Synchronizer
Hub for 1st and 2nd Gears and Installing the Locking Ring ] 1st and 2nd Gear Output Shaft.
17 Locking Ring
18 Needle Bearing
• For 2nd gear
19 2nd Gear Synchronizer Ring
• Checking for wear, refer to => [ Checking the 1st and 2nd Gear Synchronizing
Rings for Wear ] 1st and 2nd Gear Output Shaft.
• Insert it so that the holes engage into the engagement pieces of the locking collar - 16 -.
20 2nd Gear Outer Race
• Replace if there are grooves or scoring.
• Installed position, refer to => [ Installed Position of the 2nd Gear Outer
Race ] 1st and 2nd Gear Output Shaft.
• Insert into the synchronizer ring - 19 -.
21 Synchronizer Ring
• (Inner race for 2nd gear)
• Check for scoring.
• Checking for wear, refer to => [ Checking Inner Race for 1st and 2nd
Gears for Wear ] 1st and 2nd Gear Output Shaft.
• Installed position, refer to => [ Installed Position: Synchronizer Ring (2nd Gear Inner Race) ] 1st and 2nd Gear Output Shaft.
22 2nd Gear
• Installed position, refer to => [ Installed Position: 2nd Gear ] 1st and 2nd Gear Output Shaft.
23 Inner Race/Tapered Roller Bearing
• Removing with the 2nd gear, refer to => [ Removing the Inner Race/Tapered Roller
Bearing and the 2nd Gear ] 1st and 2nd Gear Output Shaft.
• Installing, refer to => [ Installing the Inner Race/Tapered Roller
Bearing in the Transmission Housing and Installing the Locking Ring ] 1st and 2nd Gear Output Shaft.
24 Locking Ring
25 Outer Race/Tapered Roller Bearing
• Removing, refer to => [ Removing the Outer Race/Tapered Roller
Bearing from the Transmission Housing ] 1st and 2nd Gear Output Shaft.
• Installing, refer to => [ Installing the Outer Race/Tapered Roller
Bearing into the Transmission Housing ] 1st and 2nd Gear Output Shaft.
26 Adjusting Shim
• Pay attention to the thickness.
• Will get damaged when being removed, always replace.
27 Transmission Housing