Drive Axle, Triple Roller Joint AAR3300i, Mounted on Stub Shaft

Drive Axle, Triple Roller Joint AAR3300i, Mounted on Stub Shaft

Special tools, testers and auxiliary items required

• Thrust Plate (VW 401)

• Thrust Plate (VW 402)

• Punch (VW 408 A)

• Punch (VW 411)

• Tube 37 mm Dia. (VW 416 B)

• Thrust Pad (VW 447 H)

• Hose Clamp Pliers (V.A.G 1275)

• Torque Wrench (5-50 Nm) (V.A.G 1331)

• Torque Wrench (40-200 Nm) (V.A.G 1332)

• CV Joint Boot Clamp Tool (V.A.G 1682)

• Assembly Tool (T10065)

• Slide Hammer - Complete Set (VW 771)

• Puller (T10382)

Removing the Outer Constant Velocity (CV) Joint

- Secure the drive axle with protective covers, in a vise.

- Fold back the CV joint boot.

- Align the puller (T10382) so that the flat side of the plate (T10382/1) faces the spindles (T10382/2).

- Attach the puller (T10382) to the slide hammer (VW 771/1/1).

- Remove the CV joint from the axle shaft using the puller (T10382) and slide hammer (VW 771/1/1).






1. Plate (T10382/1)

2. Spindles (T10382/2)


Installing the Outer CV Joint

- Install the new circlips.

- Slide the new CV joint boot onto axle shaft, as necessary.

- Use a plastic hammer to install it on the shaft until the circlip locks secure.

Disassembling

- Open the clamping sleeve on the inner CV joint and slide the CV joint boot back.

- Remove the CV joint from the axle shaft.

- Remove the circlip.






1 Pliers (commercially available)

- Insert the axle shaft in vise.

- Press the triple roller star off the axle shaft.






- Pull off CV boot from shaft.

- Clean the shaft, CV joint and groove for the oil seal.

Assembling

- Slide the small clamp for the CV joint boot onto the shaft.

- Slide the CV boot onto the shaft.

- Slide the joint piece onto the shaft.

Mounting the Triple Roller Star

Conical Type Drive Axle

The chamfer on the star faces toward the shaft, this is used as an assembly aid.

- Install the triple roller star on the shaft and press on up to stop.






- Make sure that the pressure does not increase above 3.0 t!

- If necessary coat the drive axle splines and triple roller star with poly lubricant (G 052 142 A2).

- Insert the circlip, be sure to fit properly.

- Press 70 grams of the joint grease from the repair kit, into the triple roller joint.

- Slide the joint piece over the rollers and secure.

- Press 60 grams of the joint grease, from the repair kit, into the reverse side of the triple roller joint.

- Install the CV joint boot.

Cylindrical Type Drive Axle

- Install the triple roller star on the shaft and press on up to stop.






- Make sure that the pressure does not increase above 3.0 t!

- If necessary coat the drive axle splines and triple roller star with poly lubricant (G 052 142 A2).

- Insert the circlip, be sure to fit properly.

- Press 70 grams of the joint grease from the repair kit, into the triple roller joint.

- Slide the joint piece over the rollers and secure.

- Press 60 grams of the joint grease, from the repair kit, into the reverse side of the triple roller joint.

- Slide the CV joint boot onto the adapter and ensure the boot engages correctly in the groove in the adapter - arrow -.






- Install the clamping sleeve and tension using hose clamp pliers (V.A.G 1275) until a proper seal is guaranteed.