FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Second Battery or Auxiliary Battery in Luggage Compartment







Second Battery or Auxiliary Battery in Luggage Compartment

Special tools, testers and auxiliary items required

Torque Wrench (V.A.G 1331/)


Risk of injury. Follow all Warnings and Safety Precautions. Refer to => [ Warnings and Safety Precautions ] Testing and Inspection.


When disconnecting and connecting the battery, always perform the work procedure as described in => [ Battery, Disconnecting and Connecting ] Battery, Disconnecting and Connecting. Not adhering to sequence will result in the deactivation of Main Battery Switch -E74- and subsequent damage to electrical system components.

On vehicles without collapsible spare tire, an absorbent glass mat (AGM) battery must also be installed. On vehicles with a collapsible spare tire, there may also be a wet battery with visual indicator (visual indicator).

Removal

- Disconnect batteries. Refer to => [ Disconnecting Sequence ] One-Battery Layout with Auxiliary Battery and Two Battery Layout, Disconnecting and Connecting.

- Disconnect central gas vent hose - arrow - from top cover.






- Remove nut - 1 - and remove battery bottom rail bracket - 2 -.






- Fold battery handles - arrows - upward.






- Grasp battery by handles and lift from battery box.

Installation


If battery is not secured properly, the following risks are possible:

Shortened battery service life due to vibration damage (explosion hazard).

if battery is not secured properly, the plates within the battery can be damaged.

Damage to battery casing caused by bracket (possible electrolyte leakage, high subsequent costs).

Reduced collision safety.

Install in reverse order of removal. Note the following:

- Tighten the battery bottom rail bracket nut to the specification shown in => [ Fastener Tighten Specifications, Battery ] [1][2]Battery.

Make sure the central gas vent hose is attached to the battery - arrow - and that it cannot get disconnected when the battery is being installed. Only then can battery be properly vented.






- After installing, verify battery is properly seated.


When connecting battery, always perform work procedure as described in => [ Connecting Sequence ] One-Battery Layout with Auxiliary Battery and Two Battery Layout, Disconnecting and Connecting. Not adhering to sequence will result in the deactivation of Main Battery Switch -E74- and subsequent damage to electrical system components.

Observe notes for threaded connections of battery terminals. Refer to => [ Battery Post/Terminal ] Battery Post/Terminal.

- Connect battery. Refer to => [ Battery, Disconnecting and Connecting ] Battery, Disconnecting and Connecting.