Jump Start Point, Through 04.05

Jump Start Point, Through 04.05

Special tools, testers and auxiliary items required

• Torque Wrench (V.A.G 1331/)

The external starting point is in the left of the engine compartment near the left bulkhead.

Removal


When disconnecting and connecting the battery, always perform the work procedure as described in the repair manual. Refer to => [ Battery, Disconnecting and Connecting ] Battery, Disconnecting and Connecting. Not adhering to sequence will result in the deactivation of Main Battery Switch -E74- and subsequent damage to electrical system components.

- Disconnect the battery. Refer to => [ Battery, Disconnecting and Connecting ] Battery, Disconnecting and Connecting.

- Fold up cover - 1 -.






• The illustrations show the external starting point on the V6 Touareg. Vehicles with other engines have only two lines connected.

- Remove nuts - arrows - and remove connected lines from connector threads.






- Fold cover up - 3 -, remove nut - 2 - and remove line - 1 - from connector threads.






- Remove both mounting bolts - arrows - and remove external starting point housing upward out of vehicle.






- Remove hydraulic oil reservoir - 1 - mounting bolt - 2 -, remove hydraulic oil reservoir - 1 - from bracket and lays it aside with hoses connected.






- Unclip both refrigerant lines - 2 - from bracket - 1 -.






- Remove three mounting bolts - arrows - and remove hydraulic oil reservoir and external starting point bracket - 1 - from vehicle.






Installation

Install in reverse order of removal. Note the following:

- When installing hydraulic oil reservoir, ensure it is engage correctly in reservoir and external starting point bracket.

- Tighten all the fasteners to the specifications shown in => [ Jump Start Point Overview, Through 04.05 ] Jump Start Point Overview, Through 04.05.


• When connecting battery, always perform work procedure as described in => [ Connecting Sequence ] One-Battery Layout with Auxiliary Battery and Two Battery Layout, Disconnecting and Connecting. Not adhering to sequence will result in the deactivation of Main Battery Switch -E74- and subsequent damage to electrical system components.

• Observe notes for threaded connections of battery terminals. Refer to => [ Battery Post/Terminal ] Battery Post/Terminal.

- Connect battery. Refer to => [ Battery, Disconnecting and Connecting ] Battery, Disconnecting and Connecting.