Engine Mount: Service and Repair
Engine Mount
Special tools, testers and auxiliary items required
• Engine Support Bridge (10 - 222A)
• Bracket with Spindle and Hook (10 - 222A/10)
• Adapter (10 - 222A/19)
• Engine Sling (2024A)
• Bracket (2024 A/1)
• Engine Support (T10014)
• Engine Support Basic Set (T40091)
• Engine Supplement Left and Right (T40093)
Removing
- Remove the ribbed belt. Refer to => [ Ribbed Belt ] Ribbed Belt.
- Remove the ribbed belt tensioner - item 27 -=> [ Belt Tensioner ] Ribbed Belt Drive Overview.
- Remove the left coolant pipe. Refer to => [ Coolant Pipes ] Service and Repair.
- Remove the air filter housing. Refer to => [ Air Filter Housing Overview ] Description and Operation.
- Loosen the hose clamps - arrows - and remove the charge air pressure hose.
- Remove the left and right engine mount bracket to mount nuts - arrow -.
- Remove left front wheel housing liner.
- Remove the coolant line clamps nuts and bolts - arrows -.
• With the nuts and bolts removed, the coolant lines can be repositioned slightly to install the (10 - 222A/19) on the longitudinal members.
- Install the (10 - 222A) on the bolted fender flanges along with (T40091/3) and two spindles.
• The spindles are positioned forward.
- Install both spindles in both rear engine lifting eyes.
- Install the additional parts of the (10 - 222A) as shown in the illustration. Position (10 - 222A/19) on the notches in the longitudinal members.
- Slide the (T40091/2) with the (T40093/5) into both connectors (T40093/4).
CAUTION!
Secure the (T40091/2) with pins and connector cotter pins (T40093/4).
- Install the (T10014) in the mounting hole for the ribbed belt tensioner.
- Remove the (2024A) eyes.
- Insert the bolt - 1 - in the center bore of the (2024A) again and secure with a cotter pin.
- Engage the pins on the (2024A) in the front spindle on the (10 - 222A).
- Install the bracket (2024 A/1) on the left side of the (2024A).
- Engage the (2024 A) in the right front engine lifting eye and on the (T10014).
CAUTION!
Lifting hooks and alignment pins on (2024A)e must be secured with securing pins - arrows -.
- Raise the engine until the engine mount brackets are above the threaded engine mount studs and tension all spindles evenly to achieve even weight distribution.
- Remove the left and right bolts - arrows - and remove the engine mount from the engine carrier.
Installing
For the engine mount tightening specifications, refer to => [ Engine Mount and Bracket Overview ] Description and Operation.
- Install the refrigerant lines.
- Install the left coolant pipe. Refer to => [ Coolant Pipes ] Service and Repair.
- Install the wheel housing liner
- Install the ribbed belt tensioner - item 27 -=> [ Belt Tensioner ] Ribbed Belt Drive Overview.
- Install the ribbed belt. Refer to => [ Ribbed Belt ] Ribbed Belt.
- Install the air filter housing. Refer to => [ Air Filter Housing Overview ] Description and Operation.
- Install the charge air pressure hose.