Front Bumper Cover, Preparation for Vehicles with Cable Winch

Front Bumper Cover, Preparation for Vehicles with Cable Winch

• Only on vehicle through 10.2006

Cut-out for cable winch

• Depending on vehicle equipment, route the various lines and hoses on interior of bumper cover.

• Be sure not to cause damage when cutting the cut-out for the cable winch.





- Transfer - dimension 530 mm - for width (center of dimension 530 mm coincides with center of bumper cover - 1 -) onto bar of center ventilation cut-out and continue up to edge - A arrows - of ventilation grille cut-out.

- Cut out bar of center ventilation cut-out using body repair saw and deburr the cut edge.

- Cut out region beneath center ventilation cut-out using body repair saw and deburr the cut edge.

Cover Frame Assembly





- Insert cover frame into cut-out of bumper cover.

- Align cover frame centered in cut-out of bumper cover and flush to license plate mount.

- Drill holes for the upper bolts - A arrows - using a dia. 6.5 mm drill bit through holes in cover frame and into bumper cover.

- Bolt cover frame and bumper cover - A arrows -.

- Align lower mount of cover frame on bumper cover.

- Drill holes for the lower bolts - B arrows - and - C arrows - using a dia. 6.5 mm drill bit through holes in cover frame and into bumper cover.

- Bolt cover frame and bumper cover - B arrows - and - C arrows -.

Cut-out for cover





- In order to be able to remove cover of roller window, a circular cut-out must be cut out of bumper cover using body repair saw as depicted in the illustration.

Dimension - a - of edge between cover frame and depth of circular cut-out is 62 mm.

- Deburr cut edges.