FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Oxygen Sensor Before Catalytic Converter, Checking Heater






Diagnostic Procedures

Oxygen Sensor before Catalytic Converter, Checking Heater

When servicing terminals in harness connector of Heated Oxygen Sensor (HO2S) (G39), use only gold-plated terminals.

Special tools, testers and auxiliary items required

Multimeter.

Wiring diagram.

Test requirements

The Heated Oxygen Sensor (HO2S) (G39) fuse S-243 is OK.

Battery voltage at least 12.5 volts.

All electrical consumers such as, lights and rear window defroster, switched off.

Vehicles with automatic transmission, shift selector lever into position " P" or "N".

A/C switched off.

Ground connections between engine/transmission/chassis OK.

Ignition switched off.

Test procedure

- Perform a preliminary check to verify the customers complaint. Refer to => [ Preliminary Check ] Preliminary Check

Start diagnosis

- Remove the engine cover with air filter. Refer to the Repair Information.

Checking internal resistance

- Disconnect the Heated Oxygen Sensor (HO2S) (G39 ) electrical harness connector.





- Using a multimeter, check the Heated Oxygen Sensor (HO2S) (G39) connector between terminals 3 and 4 for resistance.

Specified value: 2.5 to 19.0 ohms (at approx. 20° C)

If the specified value was Not obtained:

- Replace the Heated Oxygen Sensor (HO2S) (G39).

If the specified value was obtained:

Checking voltage supply

- Start the engine.

- Using a multimeter, check the Heated Oxygen Sensor (HO2S) (G39) electrical harness connector terminal 4 to engine ground for voltage.

Turn the ignition switch OFF.

Specified value: Battery voltage.





If the specified value was Not obtained:

- Check the wiring for an open, high resistance or short to Ground and replace any open fuse.

- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

- If necessary, repair the faulty wiring connection.

If the specified value was obtained:

Checking Ground activation

If the manufacturers test box is being used, perform the following step.

- Install the test box.

If the manufacturers test box is not being used, perform the following step.

- Remove the Motronic Engine Control Module (ECM) ( J220). Refer to the Repair Information.

- Using a multimeter, check the Heated Oxygen Sensor (HO2S) (G39) electrical harness connector terminal 3 to the Motronic Engine Control Module (ECM) (J220) electrical harness connector T121 terminal 5 for an open circuit.





Specified value: 1.5 ohms max.

If the specified value was Not obtained:

- Check the wiring for an open, high resistance, short circuit to each other, Battery (+) or Ground.

- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

- If necessary, repair the faulty wiring connection.

If no malfunction is detected in the wiring and the voltage supply was OK:

- Replace the Motronic Engine Control Module (ECM) (J220). Refer to the Repair Information.

Final procedures

After the repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to => [ Diagnostic Mode 03 - Read DTC Memory ] Diagnostic Modes 01 - 09.

2. If necessary, erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Modes 01 - 09.

3. If the DTC memory was erased, generate readiness code. Refer to => [ Readiness Code ] Monitors, Trips, Drive Cycles and Readiness Codes.