Hydraulic Hose: Service and Repair

Clutch Hose/Line Assembly or Plastic Line

Special tools, testers and auxiliary items required

• Hose Clamps up to 25 mm Dia. (3094)

Removing

- Remove the entire air filter housing. Refer to one of the following:

Diesel engines.

Gas engines.



• While performing the following work, make sure no brake fluid comes into contact with the longitudinal member or the transmission. If it does, clean the area thoroughly.

- Clamp off the supply hose to the master cylinder using the hose clamps up to 25 mm dia. (3094).






Remove the hose/line assembly or plastic line from master cylinder as follows:

- Pull the circlip - 3 - out using a screwdriver and remove the line - 1 - and O-ring - 2 -.







Do not press the clutch pedal after removing the line.

Remove the hose/line assembly or plastic line from the breather assembly as follows:

- Pull the circlip - 2 - up using a screwdriver or a pointed tool and remove the line - 4 - with O-ring - 3 - from the breather assembly - 1 -.






Installing

Installation is performed in the reverse order of removal while observing the following:

- Push in the hose/line assembly (or plastic line) - 1 - with a new O-ring - 2 - to the master cylinder connection - 4 - until the circlip - 3 - engages.






- Pull on the line to make sure it is secure.

- Push the line with the O-ring - 3 - into the breather assembly until the circlip engages.






- Pull on the line to make sure it is secure.

- After removing the hose clamp up to 25 mm dia. (3094) , bring the hose back to its original shape.

- Bleed the clutch system. Refer to => [ Clutch System, Bleeding ] 02Q Transmission.

- Install the complete air filter housing. Refer to one of the following:

Diesel engines.

Gas engines.