Transmission and Clutch Housings

Transmission and Clutch Housings

Special tools, testers and auxiliary items required

• Needle Bearing Drift (VW 295)

• Needle Bearing Drift (VW 295 A)

• Thrust Pad (VW 447 H)

• Thrust Pad (VW 512)

• Thrust Tube (VW 454)

• Press Tube (2040)

• Seal Installer Set-Rear Differential (3066)

• Thrust Pad (3124)

• Slide Hammer-Complete Set (VW 771)

• Additional Part for VW 771 (VW 771/37)

• Thrust Piece (T10148)

Removing the Needle Bearing





- Drive out the needle bearing using a plastic mallet.

Installing the Needle Bearing





- Drive in the needle bearing using a plastic mallet.

- Secure the needle bearing at three points inside the transmission housing, offset by 120°, using a mandrel.

Removing the Seal from the Guide Sleeve





Installing the Seal all the way into the Guide Sleeve





Prying out the Sleeve - arrow -





Installing the Sleeve





- Attach the spindle - A - from the seal installer set - rear diff (3066) into the threaded piece on the differential.

- Turn the nut - B - and pull the sleeve all the way over the thrust pad (3124).

• If the transmission is disassembled, press the sleeve in, onto the stop using the thrust pad (3124).

Removing the Seal and Sleeve





The sleeve has a shoulder on the inside.

- Install the additional part for VW 771 (VW 771/37) behind the shoulder inside the sleeve.

- Using force, push the additional part for VW 771 (VW 771/37) into the sleeve.

Installing the Seal and Sleeve





- Clean the seat in the transmission.

- Attach the spindle - A - from the seal installer set - rear diff (3066) into the threaded piece on the differential.

- Turn the nut - B - and pull the seal with sleeve all the way over the thrust piece (T10148).

• If the transmission is disassembled, press the seal and sleeve in until seated using the thrust pad (T10148).

Installing the Oil Catch Tray - A - into the Transmission





- Insert the oil catch tray into the hole - arrow 1 - and groove - arrow 2 - at the same time.