Clutch Release Bearing: Description and Operation

Clutch Release Mechanism Overview






1 Transmission

2 Ball Stud

• 25 Nm

• For removal and installation, the transmission must be removed.

• Remove any grease from the clutch release lever contact surfaces.

• Lubricate using grease for clutch plate splines (G 000 100).

3 Input Shaft Seal

• Removing and installing, refer to => [ Input Shaft Seal ] 0A4 Transmission.

4 Guide Sleeve

• For removal and installation, the transmission must be removed.

• With a vulcanized O-ring.

• If the O-ring is damaged, then replace the guide sleeve and the O-ring.

5 Spring

• For removal and installation, the transmission must be removed.

• Attached to the clutch release lever.

6 Bolt

• 20 Nm

7 Clutch Release Lever

• For removal and installation, the transmission must be removed.

• Remove and install together with the release bearing. Refer to => [ Release Bearing, Removing and Installing ] Service and Repair.

• remove grease already present

8 Release Bearing

• For removal and installation, the transmission must be removed.

• Do not wash the bearing, just wipe it off.

• Replace loud bearings.

• Removing from and installing to, the clutch release lever. Refer to => [ Release Bearing, Removing and Installing ] Service and Repair.

• Lubricate the release lever contact surface with MoS 2 grease.

9 Bolt

• 20 Nm

10 Clutch Slave Cylinder

• Removing and installing, refer to => [ Slave Cylinder ] Service and Repair.

11 Plunger

12 Assembly Bolt

• Secures the clutch release lever when installing the transmission.

• Remove after installing the transmission.

• Use an M6 x 35 bolt if the assembly bolt is missing.